CLUTCH SYSTEM(for 2WW) PROBLEM SYMPTOMS TABLE

Tip:

Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Table 1. Clutch system

Symptom

Suspected Area

Link

Clutch grabs/chatters

Engine mounting (Loose)

-

Clutch disc (Excessive runout)

Click here

Clutch disc (Oily)

Click here

Clutch disc (Worn out)

Click here

Clutch disc torsion spring (Damaged)

Click here

Clutch disc (Glazed)

Click here

Diaphragm spring (Out of tip alignment)

Click here

Clutch pedal spongy

Clutch line (Air in line)

-

Master cylinder cup (Damaged) (for LHD)

Click here

Master cylinder cup (Damaged) (for RHD)

Click here

Release cylinder rubber (Damaged)

Click here

Clutch noisy

Clutch release bearing (Worn, dirty, or damaged)

Click here

Clutch disc torsion spring (Damaged)

Click here

Clutch slips

Clutch pedal (Free play out of adjustment) (for LHD)

Click here

Clutch pedal (Free play out of adjustment) (for RHD)

Click here

Clutch disc (Oily)

Click here

Clutch disc (Worn out)

Click here

Diaphragm spring (Damaged)

Click here

Pressure plate (Distortion)

Click here

Flywheel (Distortion)

Click here

Clutch does not disengage

Clutch pedal (Free play out of adjustment) (for LHD)

Click here

Clutch pedal (Free play out of adjustment) (for RHD)

Click here

Clutch line (Air in line)

-

Master cylinder cup (Damaged) (for LHD)

Click here

Master cylinder cup (Damaged) (for RHD)

Click here

Release cylinder cup (Damaged)

Click here

Clutch disc (Out of true)

Click here

Clutch disc (Excessive runout)

Click here

Clutch disc (Lining broken)

Click here

Clutch disc (Dirty or burned)

Click here

Clutch disc (Oily)

Click here

Clutch disc (Lack of spline grease)

Click here