GENERATOR DISASSEMBLY

PROCEDURE

  1. REMOVE GENERATOR PULLEY CAP

    1. A219656

      Using a screwdriver, remove the generator pulley cap.

  2. REMOVE GENERATOR WITH CLUTCH PULLEY

    1. Mount the generator in a vise between aluminum plates.

    2. A219555C03

      *1

      Rotor Shaft

      Install SST (A) and SST (B) to the generator with clutch pulley as shown in the illustration.

      09820-63021

      Note:

      Securely attach SST to the generator with clutch pulley and generator rotor shaft.

    3. A219556C02

      *a

      Hold
      V100135

      Turn

      Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator with clutch pulley.

      Note:

      Be careful as the generator with clutch pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    4. Remove SST from the generator.

    5. Remove the generator with clutch pulley from the rotor shaft.

  3. REMOVE GENERATOR REAR END COVER

    1. A221621

      Remove the nut and cord clip.

    2. A220458

      Remove the 3 nuts and generator rear end cover.

  4. REMOVE TERMINAL INSULATOR

    1. A219659

      Remove the terminal insulator from the generator coil.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

    1. A219660

      Remove the 2 screws and generator brush holder from the generator coil.

  6. REMOVE GENERATOR COIL ASSEMBLY

    1. A219661

      Remove the 4 bolts.

    2. A219662C02

      *a

      Hold
      V100135

      Turn

      Using SST, remove the generator coil.

      09950-40011

      09951-04020

      09952-04010

      09953-04020

      09954-04010

      09955-04071

      09957-04010

      09958-04011

  7. REMOVE GENERATOR ROTOR ASSEMBLY

    1. A279809

      Remove the generator washer.

    2. A219665

      Remove the generator rotor.

  8. INSPECT GENERATOR DRIVE END FRAME BEARING

    1. A128080

      Check that the drive end frame bearing is not rough or worn.

      If necessary, replace the generator drive end frame bearing.

  9. REMOVE GENERATOR DRIVE END FRAME BEARING

    1. A223426

      Remove the 4 screws and retainer plate from the drive end frame.

    2. A128077N05

      Using SST and a hammer, tap out the drive end frame bearing from the drive end frame.

      09950-60010

      09951-00250

      09950-70010

      09951-07100