RADIATOR INSTALLATION

PROCEDURE

  1. INSTALL FAN SHROUD

    1. A316617

      Insert the fan shroud hooks into the radiator holes and install the fan shroud with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

  2. INSTALL INTERCOOLER ASSEMBLY

    Click here

  3. INSTALL LOWER RADIATOR SUPPORT SUB-ASSEMBLY

    Click here

  4. INSTALL NO. 2 RADIATOR HOSE

    1. Install the No. 2 radiator hose to the radiator assembly, and slide the hose clamp to secure the hose.

  5. INSTALL RADIATOR ASSEMBLY

    1. Install the 2 cushions.

    2. Install the radiator assembly together with the intercooler assembly.

      Note:

      Do not allow the radiator assembly to interfere with other parts.

    3. Attach the clamp and connect the 2 connectors.

  6. INSTALL CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

    Click here

  7. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY

    1. Install the hood lock support sub-assembly with the 4 bolts.

      13 N*m

      127 kgf*cm

      9 ft.*lbf

    2. Attach the clamp to connect the hood lock control cable assembly to the hood lock support sub-assembly.

  8. INSTALL HOOD LOCK ASSEMBLY

    Click here

  9. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    1. Install the 2 upper radiator support sub-assemblies with the 4 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

    2. Install the 2 cushions.

  10. INSTALL UPPER RADIATOR SUPPORT

    1. Install the 2 upper radiator supports with the 2 bolts.

      19 N*m

      194 kgf*cm

      14 ft.*lbf

  11. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (w/ Air Conditioning System)

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  12. CONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  13. CONNECT NO. 2 RADIATOR HOSE

    Note:

    • Check that the retainer is closed when the connector is inserted.

    • If replacing the hose, apply fresh engine coolant to the O-ring.

    • Push on the connector until it makes a click sound which indicates that the connection is complete. After connecting the connector, check that the connector cannot be disconnected by pulling the connector.

    • Do not use a quick connector that has been dropped.

    1. Push in the retainer and connect the No. 2 radiator hose to the water inlet.

  14. CONNECT NO. 3 AIR HOSE

    1. Connect the No. 3 air hose to the intercooler assembly, and tighten the hose clamp to secure the hose.

      6.5 N*m

      66 kgf*cm

      58 in.*lbf

  15. CONNECT INTERCOOLER AIR HOSE

    Note:

    If replacing the intercooler air hose, check for deposits in the intercooler assembly and intercooler air hose. If necessary, wipe up deposits.

    1. Connect the intercooler air hose to the intercooler assembly, and tighten the hose clamp to secure the hose.

      6.5 N*m

      66 kgf*cm

      58 in.*lbf

  16. CONNECT NO. 1 RADIATOR HOSE

    1. Connect the No. 1 radiator hose to the radiator assembly, and slide the hose clamp to secure the hose.

  17. CONNECT NO. 3 WATER BY-PASS HOSE

    1. Connect the No. 3 water by-pass hose to the radiator assembly, and slide the hose clamp to secure the hose.

    2. Attach the clamp to connect the No. 3 water by-pass hose to the fan shroud.

  18. CONNECT NO. 2 WATER BY-PASS HOSE

    1. Attach the 3 clamps to connect the No. 2 water by-pass hose to the 2 hose clamp brackets and No. 1 water hose clamp bracket.

  19. INSTALL NO. 2 RADIATOR SIDE AIR SEAL

    1. Attach the 2 clamps to install the No. 2 radiator side air seal.

  20. INSTALL NO. 1 RADIATOR SIDE AIR SEAL

    1. Attach the 2 clamps to install the No. 1 radiator side air seal.

  21. INSTALL LOW PITCHED HORN ASSEMBLY

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  22. CONNECT AMBIENT TEMPERATURE SENSOR

    Click here

  23. INSTALL BATTERY CARRIER

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  24. INSTALL BATTERY TRAY

  25. INSTALL BATTERY

  26. INSTALL BATTERY INSULATOR

  27. INSTALL BATTERY CLAMP SUB-ASSEMBLY

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  28. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  29. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  30. ADD ENGINE COOLANT

    Click here

  31. CHARGE REFRIGERANT (w/ Air Conditioning System)

    Click here

  32. WARM UP ENGINE (w/ Air Conditioning System)

    Click here

  33. INSPECT FOR REFRIGERANT LEAK (w/ Air Conditioning System)

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  34. INSPECT FOR COOLANT LEAK

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  35. INSTALL FRONT LOWER BUMPER ABSORBER

    1. Insert the 2 hooks of the front lower bumper absorber into the installation holes in the body to install the front lower bumper absorber.

    2. Install the 4 bolts.

    3. Install the 2 clips.

  36. INSTALL NO. 1 ENGINE UNDER COVER

    1. Install the No. 1 engine under cover with the 11 clips and 6 bolts.

  37. INSTALL NO. 1 ENGINE COVER

    Click here

  38. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

    (Click here)