FRONT DRIVE SHAFT ASSEMBLY(for 1WW) INSTALLATION

PROCEDURE

  1. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH

    1. Install a new front drive shaft hole snap ring LH.

      Note:

      Be careful not to damage the spline of the front drive inboard joint LH.

  2. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

    1. Coat the spline of the front drive inboard joint LH with "Toyota Genuine Manual Transmission Gear Oil LV" or "API GL-4 and SAE 75W".

    2. Apply a light coat of MP grease to the front drive shaft hole snap ring LH of the front drive inboard joint LH.

    3. Coat the lip of the transaxle case oil seal LH with MP grease.

    4. C201658

      Align the shaft splines and tap in the front drive shaft assembly LH with a brass bar and hammer.

      Note:

      • Make sure that the front drive shaft hole snap ring LH opening is facing downwards when installing the front drive shaft assembly LH.

      • Be careful not to damage the transaxle case oil seal LH, front axle inboard joint boot and front drive shaft dust cover LH.

  3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

    1. Coat the spline of the front drive inboard joint RH with "Toyota Genuine Manual Transmission Gear Oil LV" or "API GL-4 and SAE 75W".

    2. Coat the lip of the transaxle case oil seal RH with MP grease.

    3. Align the shaft splines and securely insert the front drive shaft assembly RH.

    4. C363648E01

      Using a T50 ''TORX'' socket wrench, after temporarily installing bolt A, tighten the 2 bolts in the order A, B.

      64 N*m

      650 kgf*cm

      47 ft.*lbf

      Note:

      Be careful not to damage the transaxle case oil seal RH, front axle inboard joint boot and front drive shaft dust cover RH.

  4. ADD MANUAL TRANSAXLE OIL

    Click here

  5. INSPECT FOR OIL LEAK

  6. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  7. CLEAN DRIVE SHAFT AND AXLE SHAFT NUT

    1. Clean the threaded parts on the front drive shaft assembly and a new axle shaft nut using a non-residue solvent.

      Note:

      • Be sure to perform this work for a new front drive shaft assembly.

      • Keep the threaded parts free of oil and foreign objects.

  8. INSTALL FRONT AXLE ASSEMBLY LH

    (Click here)

  9. INSTALL FRONT AXLE ASSEMBLY RH

    Tip:

    Use the same procedure described for the LH side.