PARK / NEUTRAL POSITION SWITCH INSTALLATION


  1. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. Install the park/neutral position switch to the automatic transmission.

    2. B007V6Y

      Temporarily install the bolt.

    3. B007TIS

      Install a new lock washer and the nut.

      Torque:
      6.9 N*m  { 70 kgf*cm, 61 in.*lbf }
    4. B007P0RE01

      Turn the control shaft lever clockwise until it stops, and turn it counterclockwise 2 notches to set it to the N position.

    5. B007V3DE06

      Align the neutral basic line with the switch groove, and tighten the adjusting bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    6. B007QZA

      Using a screwdriver, bend the tabs of the lock washer.

    7. B007OM3E01

      Connect the park/neutral position switch connector.

  2. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY


    1. B007UJWE01

      Connect the control cable with a new clip to the bracket.

    2. Temporarily install the control cable to the control shaft lever with the nut.

      Torque:
      15 N*m  { 150 kgf*cm, 10 ft.*lbf }

  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY (w/ DPF)


    1. B007RAT

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum free length
      40.5 mm (1.59 in.)

      • If the free length is less than the minimum, replace the compression spring.

    2. B007SNTE08

      Using a plastic-faced hammer and wooden block, tap on a new gasket until its surface is flush with the front exhaust pipe.

      Note


      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

    3. Install a new gasket and the front exhaust pipe to the catalytic converter with pipe with 3 new nuts.

      Torque:
      63 N*m  { 642 kgf*cm, 46 ft.*lbf }

    4. Connect the front exhaust pipe to the 2 exhaust pipe supports.

    5. B007RMVE01
      Text in Illustration
      *a No.1 Exhaust Pipe Air Hose Side
      *b No.7 Exhaust Pipe Air Hose Side
      *c No.1 Exhaust Pipe Air Hose Paint Mark (Green)
      *d front exhaust pipe Assembly Marking (Green)
      *e No.7 Exhaust Pipe Air Hose Paint Mark (Pink)
      *f front exhaust pipe Assembly Marking (Pink)
      *g Stopper
      *h 4 to 10 mm

      Connect the No. 1 exhaust pipe air hose and No. 7 exhaust pipe air hose to the front exhaust pipe with 2 new clips.

      Note


      • Align the paint marks of the front exhaust pipe and exhaust pipe air hose and push on the exhaust pipe air hose until it contacts the stopper.

      • Make sure the clip is 4 to 10 mm (0.157 to 0.394 in.) from the end of the exhaust pipe air hose when installing the clip.

      • Make sure that there is no slack in the exhaust pipe air hose, and that it is not twisted or bent.

      • Take care not to damage the inner or outer surface of the exhaust pipe air hose when installing it. If the exhaust pipe air hose is damaged, replace it with a new one.

    6. Connect the No. 3 exhaust gas temperature sensor connector and attach the 2 clamps.

    7. Connect the No. 2 exhaust gas temperature sensor connector and attach the 2 clamps.

    8. Connect the exhaust gas temperature sensor connector and attach the clamp.

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  5. INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. Apply the parking break and turn ignition switch on.

    2. Depress the break pedal and check that the engine starts only when the shift lever is set in N or P position and it does not start in other positions.

    3. Check that the back up light is lit and the reverse warning buzzer sounds only when the shift lever is set in R position and these do not function.

    4. If a failure is found, check the park/neutral position switch for continuity.

  6. ADJUST PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. B007V3DE05

      Loosen the bolt of the park/neutral position switch and move the shift lever to the N position.

    2. Align the groove and the neutral basic line.

    3. Hold the switch in position and tighten the bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    4. After adjustment, perform the switch operation check.

  7. INSPECT SHIFT LEVER POSITION


    1. When shifting from P position only with ignition switch ON and depress the break pedal.

    2. Make sure that the shifting lever moves smoothly and can be moderately operated.

    3. When starting engine, make sure that the vehicle moves forward when shifting from N to D position and moves reward when shifting R position.

  8. ADJUST SHIFT LEVER POSITION


    1. B007V3DE05

      Loosen the bolt of the park/neutral position switch and move the shift lever to the N position.

    2. Align the groove and the neutral basic line.

    3. Hold the switch in position and tighten the bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    4. After adjustment, perform the switch operation check.

  9. PERFORM INITIALIZATION

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