INTERCOOLER (for DPF) REMOVAL


  1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A01DZ6H

      Remove the 3 bolts, 2 cap nuts and No. 1 engine cover.

      Text in Illustration
      A01DZ8Z Cap Nut

  2. REMOVE INTAKE AIR TEMPERATURE SENSOR


    1. A01E22G

      Detach the clamp.

    2. Disconnect the intake air temperature sensor connector and glow plug connector.

    3. Using a 22 mm deep socket wrench, remove the intake air temperature sensor.

      Tech Tips

      Replace the intake air temperature sensor if it is deformed, cracked or malfunctioning. It is not necessary to replace the intake air temperature sensor each time the intercooler is replaced.

  3. REMOVE INTERCOOLER ASSEMBLY


    1. A01DVS2

      Loosen the 2 hose clamps of the No. 1 air hose.

    2. A01E145

      Loosen the 2 hose clamps of the No. 2 air hose.

    3. A01E100

      Remove the 4 bolts and intercooler.

    4. A01E03A

      Remove the 4 bolts, intake air connector and gasket.