EXHAUST MANIFOLD REMOVAL

PROCEDURE

  1. REMOVE FRONT BUMPER ASSEMBLY

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  2. REMOVE HEATED OXYGEN SENSOR (Sensor 1)

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  3. SEPARATE FRONT EXHAUST PIPE ASSEMBLY

    1. A322682

      Remove the 2 bolts and 2 compression springs and separate the front exhaust pipe assembly from the exhaust manifold (TWC: Catalyst).

    2. A322683

      Disconnect the front exhaust pipe assembly from the exhaust pipe support.

    3. Remove the gasket from the exhaust manifold (TWC: Catalyst).

  4. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    1. A322684

      Remove the 3 bolts and No. 1 exhaust manifold heat insulator from the exhaust manifold (TWC: Catalyst).

  5. REMOVE MANIFOLD STAY

    1. A322685C01
      V100135

      Bolt
      V100136

      Nut

      Remove the bolt, nut and manifold stay from the exhaust manifold (TWC: Catalyst) and cylinder block sub-assembly.

  6. REMOVE EXHAUST MANIFOLD (TWC: Catalyst)

    1. A322687C01
      V100135

      Bolt
      V100136

      Nut

      Remove the 2 bolts, 4 nuts and exhaust manifold (TWC: Catalyst) from the cylinder head sub-assembly.

    2. Remove the exhaust manifold to head gasket and inlet EGR gasket from the cylinder head sub-assembly.