CENTER BODY PILLAR(for 3 Door) CUT AND JOIN REPLACEMENT SECTIONS

K115671

  • With the quarter panel cut and join replacement sections removed.

  1. REMOVAL

    Symbol Meaning
    K108818

    Remove Weld Points
    K108820

    Remove Weld Points
    K108826

    Cut with Disc Sander etc.
    K108827

    Cut and Join Location

    1. A is reused.

      K116087C01

      *a

      20 mm (0.79 in.)

      *b

      220 mm (8.66 in.)

      *c

      390 mm (15.35 in.)

      -

      -

    2. A is reused.

      K116088C01

      *a

      415 mm (16.34 in.)

      -

      -
      K116089
      K116090C01

      *a

      95 mm (3.74 in.)

      -

      -
      K116091C01

      *a

      45 mm (1.77 in.)

      -

      -

  2. INSTALLATION

    Symbol Meaning
    K108821

    Spot Weld
    K108823

    Plug Weld
    K108825

    Plug Weld
    K108827

    Cut and Join Location
    K108830

    Fillet Weld
    K108831

    Butt Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

      K116092C01

      *1

      ROCKER REINFORCE SUB-ASSEMBLY OUTER

      *2

      CENTER BODY PILLAR SUB-ASSEMBLY INNER

      *a

      510 mm (20.08 in.)

      *b

      85 mm (3.35 in.)

    4. Before temporarily installing the new parts, weld the rocker reinforce sub-assembly outer, center body pillar reinforce sub-assembly lower and center body pillar sub-assembly inner with the standard number of welding points.

      K116093C01

      *1

      ROCKER REINFORCE SUB-ASSEMBLY OUTER

      *2

      CENTER BODY PILLAR REINFORCE SUB-ASSEMBLY LOWER

      *3

      CENTER BODY PILLAR SUB-ASSEMBLY INNER

      -

      -

    5. Weld the rocker reinforce sub-assembly outer, center body pillar reinforce sub-assembly lower and center body pillar sub-assembly inner to the vehicle side.

      K116094C01

      *1

      ROCKER REINFORCE SUB-ASSEMBLY OUTER

      *2

      CENTER BODY PILLAR REINFORCE SUB-ASSEMBLY LOWER

      *3

      CENTER BODY PILLAR SUB-ASSEMBLY INNER

      -

      -
      K116095C01

      *a

      26 mm (1.02 in.)

      *b

      30 mm (1.18 in.)

    6. Weld the A and B to the vehicle side.

      K116096N01

    7. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.