REAR COIL SPRING(for Torsion Beam Type Suspension) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL REAR UPPER COIL SPRING INSULATOR

   1. 

      *a	10 mm or less

      Install the rear upper coil spring insulator to the rear coil spring.

      Note:

      Install the rear upper coil spring insulator so that the dimension between the stopper and upper end of the rear coil spring is 10 mm (0.394 in.) or less.

2. INSTALL REAR LOWER COIL SPRING INSULATOR

   1. Install the rear lower coil spring insulator to the rear axle beam assembly.

3. INSTALL REAR COIL SPRING

   1. Support the spring seat of the rear axle beam assembly using 2 jacks and 2 wooden blocks.

   2. Remove the 2 bolts while holding the 2 nuts and separate the rear axle beam assembly from the rear shock absorber assemblies LH and RH.

      Note:

      Because the nuts have their own stoppers, do not turn the nuts. Loosen the bolts with the nuts secured.

   3. Slowly lower the rear axle beam assembly using 2 jacks and 2 wooden blocks.

   4. 

      *a	Identification Mark
      *b	30° or less

      Set the rear coil spring to the rear axle beam assembly.

      Note:

      Set the rear coil spring so that the identification marks are positioned as shown in the illustration.

   5. Slowly jack up the rear axle beam assembly using 2 jacks and 2 wooden blocks, and temporarily install the rear axle beam assembly and rear coil spring with the 2 bolts and 2 nuts.

      Note:

      Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.

      Tip:

      Insert the bolt with the threaded end facing the outside of the vehicle.

      

      *a

      Wooden Block

      *b

      Jack

4. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor)

   1. Install the rear height control sensor sub-assembly to the rear axle beam assembly with the bolt.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

5. INSTALL SKID CONTROL SENSOR WIRE LH

   1. Install the skid control sensor wire LH to the rear axle beam assembly with the nut and 2 clamps.

      8.5 N*m

      87 kgf*cm

      75 in.*lbf

      Note:

      Do not twist the skid control sensor wire when installing it.

   2. Connect the skid control sensor wire LH connector.

      Click here

6. INSTALL SKID CONTROL SENSOR WIRE RH

   Tip:

   Perform the same procedure as the LH side.

7. INSTALL REAR WHEELS

   103 N*m

   1050 kgf*cm

   76 ft.*lbf

8. STABILIZE SUSPENSION

   Click here

9. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY

   1. 

      *A	LH Side
      *B	RH Side

      Fully tighten the 2 rear axle beam assembly bolts.

      135 N*m

      1377 kgf*cm

      100 ft.*lbf

   2. 

      *A	LH Side
      *B	RH Side

      Fully tighten the 2 rear shock absorber assembly bolts.

      90 N*m

      918 kgf*cm

      66 ft.*lbf

      Note:

      Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.

10. INSTALL REAR WHEEL HOUSE LINER LH (w/ Wheel House Liner)

    1. Install the rear wheel house liner LH with the clip.

11. INSTALL REAR WHEEL HOUSE LINER RH (w/ Wheel House Liner)

    Tip:

    Perform the same procedure as the LH side.

12. INSPECT REAR WHEEL ALIGNMENT

    Click hereClick here

13. CHECK FOR SPEED SENSOR SIGNAL

    w/o VSC (for Type A):Click here

    w/o VSC (for Type B):Click here

    w/ VSC:Click hereClick here