FRONT BRAKE REMOVAL

CAUTION / NOTICE / HINT

PROCEDURE

1. REMOVE FRONT WHEEL

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2. LOOSEN HEXALOBULAR SCREW

   1. 

      Using a T30 "TORX" socket wrench, loosen the hexalobular screw.

      Note:

      Depress the brake pedal to prevent the front disc from rotating.

3. DRAIN BRAKE FLUID

   Note:

   If brake fluid leaks onto any painted surface, immediately wash it off.

4. DISCONNECT FRONT FLEXIBLE HOSE

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5. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY

   1. 

      Remove the 2 bolts and front disc brake cylinder assembly.

6. REMOVE FRONT DISC BRAKE PAD

   1. 

      Remove the 2 front disc brake pads from the front disc brake cylinder mounting.

7. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE

   1. 

      Remove the 4 front disc brake pad support plates from the front disc brake cylinder mounting.

      Note:

      Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position.

8. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN

   1. 

      Remove the 2 front disc brake cylinder slide pins from the front disc brake cylinder mounting.

9. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSHING

   1. 

      *a	Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bushing from the front disc brake cylinder slide pin (lower).

      Note:

      Do not damage the front disc brake cylinder slide pin (lower).

10. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT

    1. 

       Remove the 2 front disc brake bushing dust boots from the front disc brake cylinder mounting.

11. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING

    1. 

       Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.

12. REMOVE FRONT DISC

    1. 

       Using a T30 "TORX" socket wrench, remove the hexalobular screw and front disc.