CENTER BODY PILLAR(for 5 Door) CUT AND JOIN REPLACEMENT SECTIONS

K115672

  1. REMOVAL

    Symbol Meaning
    K108818

    Remove Weld Points
    K108826

    Cut with Disc Sander etc.
    K108827

    Cut and Join Location
    K108828

    Cut Location for Supply Parts

    1. A is reused.

      K116097C01

      *a

      130 mm (5.12 in.)

      *b

      160 mm (6.30 in.)
      K116098
      K116099C01

      *a

      45 mm (1.77 in.)

      *b

      90 mm (3.54 in.)
      K116100C01

      *a

      20 mm (0.79 in.)

      *b

      280 mm (11.02 in.)

      *c

      185 mm (7.28 in.)

      *d

      30 mm (1.18 in.)

  2. INSTALLATION

    Symbol Meaning
    K108823

    Plug Weld
    K108827

    Cut and Join Location
    K108830

    Fillet Weld
    K108831

    Butt Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

      K116101C01

      *1

      ROCKER REINFORCE SUB-ASSEMBLY OUTER

      *2

      CENTER BODY PILLAR SUB-ASSEMBLY INNER

      *a

      135 mm (5.31 in.)

      *b

      40 mm (1.57 in.)

      *c

      30 mm (1.18 in.)

      -

      -

    4. Before temporarily installing the new parts, weld the rocker reinforce sub-assembly outer, center body pillar reinforce sub-assembly lower and center body pillar sub-assembly inner with the standard number of welding points.

      K116102C01

      *1

      ROCKER REINFORCE SUB-ASSEMBLY OUTER

      *2

      CENTER BODY PILLAR REINFORCE SUB-ASSEMBLY LOWER

      *3

      CENTER BODY PILLAR SUB-ASSEMBLY INNER

      -

      -

    5. Weld the rocker reinforce sub-assembly outer, center body pillar reinforce sub-assembly lower and center body pillar sub-assembly inner to the vehicle side.

      K116103C01

      *1

      ROCKER REINFORCE SUB-ASSEMBLY OUTER

      *2

      CENTER BODY PILLAR REINFORCE SUB-ASSEMBLY LOWER

      *3

      CENTER BODY PILLAR SUB-ASSEMBLY INNER

      -

      -

      *a

      20 mm (0.79 in.)

      *b

      35 mm (1.38 in.)

    6. Weld the center body pillar outer and A to the vehicle side.

      K116104C01

      *1

      CENTER BODY PILLAR OUTER

      -

      -

    7. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.