HEATING / AIR CONDITIONING TORQUE SPECIFICATIONS

Table 1. REFRIGERANT LINE (for ZR Series Engine)

Part Tightened

N*m

kgf*cm

ft.*lbf

Air conditioning tube and accessory x Air conditioning unit

9.8

100

87 in.*lbf

Air conditioning tube and accessory x Vehicle body

9.8

100

87 in.*lbf

Air conditioning tube and accessory x Compressor assembly with pulley

9.8

100

87 in.*lbf

Discharge hose sub-assembly x Compressor assembly with pulley

9.8

100

87 in.*lbf

Discharge hose sub-assembly x Cooler condenser assembly with receiver

5.4

55

48 in.*lbf

Suction pipe sub-assembly x Cooler condenser assembly with receiver

5.4

55

48 in.*lbf
Table 2. REFRIGERANT LINE (for 1WW Engine)

Part Tightened

N*m

kgf*cm

ft.*lbf

Air conditioning tube and accessory assembly x Air conditioning unit

9.8

100

87 in.*lbf

Air conditioning tube and accessory assembly x Vehicle body

9.8

100

87 in.*lbf

Air conditioning tube and accessory assembly x Compressor assembly with pulley

9.8

100

87 in.*lbf

Discharge hose sub-assembly x Compressor assembly with pulley

9.8

100

87 in.*lbf

Discharge hose sub-assembly x Cooler condenser assembly with receiver

5.4

55

48 in.*lbf

Suction pipe sub-assembly x Cooler condenser assembly with receiver

5.4

55

48 in.*lbf
Table 3. AIR CONDITIONING UNIT

Part Tightened

N*m

kgf*cm

ft.*lbf

Air conditioning unit assembly x Body

9.8

100

87 in.*lbf

Air conditioning unit assembly x Instrument panel reinforcement assembly

9.8

100

87 in.*lbf

No. 1 cooler evaporator sub-assembly x Cooler expansion valve

3.5

36

31 in.*lbf

Air conditioning unit x Air conditioning tube assembly

9.8

100

87 in.*lbf

Air duct assembly x Body

9.8

100

87 in.*lbf
Table 4. COMPRESSOR (for ZR Series Engine)

Part Tightened

N*m

kgf*cm

ft.*lbf

Front suspension member reinforcement x Vehicle body

99

1010

73

Compressor assembly with pulley x Engine

25

255

18

Compressor assembly with pulley (stud bolt) x Engine

9.8

100

87 in.*lbf

Discharge hose sub-assembly x Compressor assembly with pulley

9.8

100

87 in.*lbf

Suction hose sub-assembly x Compressor assembly with pulley

9.8

100

87 in.*lbf
Table 5. COMPRESSOR (for 1WW Engine)

Part Tightened

N*m

kgf*cm

ft.*lbf

Compressor assembly with pulley x Engine

25

255

18

Compressor assembly with pulley (stud bolt) x Engine

9.8

100

87 in.*lbf

Discharge hose sub-assembly x Compressor assembly with pulley

9.8

100

87 in.*lbf

Suction hose sub-assembly x Compressor assembly with pulley

9.8

100

87 in.*lbf
Table 6. CONDENSER (for ZR Series Engine)

Part Tightened

N*m

kgf*cm

ft.*lbf

No. 1 water hose clamp bracket x Vehicle body

5.0

51

44 in.*lbf

Upper radiator support x Body

13

133

9

No. 2 fan shroud x Radiator assembly

7.0

71

62 in.*lbf

Discharge hose sub-assembly x Condenser assembly with receiver

5.4

55

48 in.*lbf

Suction pipe sub-assembly x Condenser assembly with receiver

5.4

55

48 in.*lbf

Cap x Condenser assembly with receiver

2.9

30

26 in.*lbf
Table 7. CONDENSER (for 1WW Engine)

Part Tightened

N*m

kgf*cm

ft.*lbf

Upper radiator support x Body

19

194

14

Upper radiator support sub-assembly x Radiator assembly

7.0

71

62 in.*lbf

Discharge hose sub-assembly x Condenser assembly with receiver

5.4

55

48 in.*lbf

Suction pipe sub-assembly x Condenser assembly with receiver

5.4

55

48 in.*lbf

Cap x Condenser assembly with receiver

2.9

30

26 in.*lbf
Table 8. HEATER FUEL PUMP (w/ Combustion Type Power Heater)

Part Tightened

N*m

kgf*cm

ft.*lbf

Heater fuel pump x Vehicle body

7.5

76

66 in.*lbf
Table 9. HEATER ASSEMBLY (w/ Combustion Type Power Heater)

Part Tightened

N*m

kgf*cm

ft.*lbf

Heater assembly x No. 2 exhaust pipe sub-assembly

5.4

55

48 in.*lbf

Heater with exhaust pipe assembly x No. 1 exhaust pipe sub-assembly

5.4

55

48 in.*lbf

Heater with exhaust pipe assembly x Vehicle body

7.5

77

66 in.*lbf

No. 1 exhaust pipe sub-assembly x Vehicle body

7.5

77

66 in.*lbf
Table 10. HEATER EXHAUST PIPE (w/ Combustion Type Power Heater)

Part Tightened

N*m

kgf*cm

ft.*lbf

Heater assembly x No. 2 heater bracket

5.4

55

48 in.*lbf

Heater assembly x No. 1 heater bracket sub-assembly

5.4

55

48 in.*lbf

Heater assembly x No. 2 exhaust pipe sub-assembly

5.4

55

48 in.*lbf

Heater with exhaust pipe assembly x No. 1 exhaust pipe sub-assembly

5.4

55

48 in.*lbf

Heater with exhaust pipe assembly x Vehicle body

7.5

77

66 in.*lbf

No. 1 exhaust pipe sub-assembly x Vehicle body

7.5

77

66 in.*lbf