EGR COOLER INSTALLATION

PROCEDURE

INSTALL EGR COOLER ASSEMBLY

*a	Claws

Install 2 new gaskets to the No. 1 EGR pipe and No. 1 water by-pass pipe.

Note:

Make sure that the gasket is installed in the correct direction.

Temporarily install the EGR cooler assembly to the cylinder block sub-assembly with the nut A and bolt A.

Tip:
Nut A and bolt A can be installed to either side depending on the position of the stud bolt.
Using an E8 "TORX" socket wrench, install the stud bolt to the EGR cooler assembly.

7.0 N*m

71 kgf*cm

62 in.*lbf
Temporarily install the No. 1 EGR pipe to the EGR cooler assembly with nut B and bolt B.
Temporarily install the No. 1 water by-pass pipe to the EGR cooler assembly with 2 bolts C.
Tighten 2 bolts C.

10 N*m

102 kgf*cm

7 ft.*lbf

Note:
Make sure that all installation surfaces of the EGR cooler assembly are evenly in contact when tightening the nuts and bolts.
Tighten nut B and bolt B.

21 N*m

214 kgf*cm

15 ft.*lbf
Tighten nut A and bolt A.

21 N*m

214 kgf*cm

15 ft.*lbf
Connect the No. 5 water by-pass hose to the EGR cooler assembly, and slide the clamp to secure the hose.