ENGINE UNIT INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

  1. INSTALL STUD BOLT

    1. Using an E8 "TORX" socket wrench, install the stud bolt to the timing chain cover assembly.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

  2. INSTALL NO. 1 HEAT INSULATOR BRACKET

    1. Install the No. 1 heat insulator bracket to the cylinder block sub-assembly with the bolt.

      43 N*m

      438 kgf*cm

      32 ft.*lbf

  3. INSTALL NO. 1 WATER BY-PASS HOSE

    1. Install the No. 1 water by-pass hose to the water inlet and slide the clip to secure it.

  4. INSTALL VACUUM PUMP ASSEMBLY

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  5. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

    1. A351531C02

      *1

      Water By-pass Pipe Union Bolt

      Install a new water inlet pipe gasket and temporarily install the water by-pass pipe sub-assembly to the cylinder head sub-assembly with the water by-pass pipe union bolt and 3 bolts (A).

    2. Tighten the water by-pass pipe union bolt and 3 bolts in the order shown in the illustration.

      Water By-pass Pipe Union Bolt

      36 N*m

      367 kgf*cm

      27 ft.*lbf

      Bolt (A)

      10 N*m

      102 kgf*cm

      7 ft.*lbf

  6. INSTALL FUEL VAPOR FEED PIPE

    1. Install the fuel vapor feed pipe to the cylinder head cover sub-assembly with the 2 bolts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

  7. INSTALL NO. 1 IGNITION COIL

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  8. INSTALL FUEL PUMP ASSEMBLY

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  9. INSTALL FUEL INJECTOR ASSEMBLY

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  10. INSTALL TURBOCHARGER SUB-ASSEMBLY

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