STARTER (for 2.0 kW Type) REASSEMBLY


  1. INSTALL STARTER CLUTCH SUB-ASSEMBLY


    1. Apply high-temperature grease to the idler gear, pinion gear, steel ball, return spring, clutch roller and retainer.

    2. A01DW85

      Install the steel ball.

    3. Insert the return spring into the starter clutch hole.

    4. Install the starter clutch, pinion gear, idler gear, retainer and clutch roller to the starter drive housing.

      A01E1YDE02
    5. A01DWIW

      Install the starter drive housing to the magnet starter switch with the 2 screws.

      Torque:
      9.3 N*m  { 95 kgf*cm, 82 in.*lbf }

  2. INSTALL STARTER ARMATURE ASSEMBLY


    1. Install the starter armature to the starter yoke.

  3. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. Install a new O-ring to the groove of the starter yoke.

    2. Install the starter brush holder to the starter yoke.

    3. Install the 4 starter brushes to the starter brush holder.


      1. A01E0F0

        Using a screwdriver, pull back the spring.

      2. Install the brush to the brush holder.

        Note

        Check that the positive (+) lead wires are not grounded.

    4. A01DY5P

      Install the commutator end frame with the 2 screws.

      Torque:
      3.8 N*m  { 39 kgf*cm, 34 in.*lbf }

  4. INSTALL STARTER YOKE ASSEMBLY


    1. Install a new O-ring to the groove of the starter yoke.

    2. A01DXSD

      Align the protrusion of the starter yoke with the groove of the magnet starter switch.

    3. A01DZYS

      Install the starter yoke with the 2 through bolts.

      Torque:
      9.3 N*m  { 95 kgf*cm, 82 in.*lbf }

    4. Connect the lead wire to terminal C with the nut.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }