CENTER BODY PILLAR(for Double Cab) CUT AND JOIN REPLACEMENT SECTIONS

A01KXWL

  1. REMOVAL

    Symbol Meaning
    A01KY10 Remove Weld Points
    A01KY1U Cut with Disc Sander etc.
    A01KXQ6 Cut and Join Location
    A01KXTT Cut Location for Supply Parts

    1. A is reused.

      A01KXZXC01
      *a 20 mm (0.79 in.) *b 175 mm (6.89 in.)
      *c 205 mm (8.07 in.) - -
      A01KXP5
      A01KXZ9C01
      *a 60 mm (2.36 in.) *b 50 mm (1.97 in.)
      A01KY0J

  2. INSTALLATION

    Symbol Meaning
    A01KXP7 Plug Weld
    A01KXQ6 Cut and Join Location
    A01KXZ1 Fillet Weld
    A01KY6V Butt Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

      Tech Tips

      Carefully cut the rocker panel outer so not to damage A.

      A01KY17C01
      *1 ROCKER PANEL OUTER - -
      *a 60 mm (2.36 in.) *b 50 mm (1.97 in.)

    4. Before temporarily installing the new parts, weld the rocker panel outer, rocker extension outer, center body pillar reinforce sub-assembly upper and center body pillar sub-assembly with the standard number of welding points.

      A01KY2HC01
      *1 ROCKER PANEL OUTER *2 ROCKER EXTENSION OUTER
      *3 CENTER BODY PILLAR REINFORCE SUB-ASSEMBLY UPPER *4 CENTER BODY PILLAR SUB-ASSEMBLY
      *a 10 mm (0.39 in.) - -

    5. Weld the rocker panel outer, rocker extension outer, center body pillar reinforce sub-assembly upper and center body pillar sub-assembly to the vehicle side.

      A01KXNXC01
      *1 ROCKER PANEL OUTER *2 ROCKER EXTENSION OUTER
      *3 CENTER BODY PILLAR REINFORCE SUB-ASSEMBLY UPPER *4 CENTER BODY PILLAR SUB-ASSEMBLY
      *a 15 mm (0.59 in.) - -

    6. Weld the center body pillar outer and A to the vehicle side.

      A01KXSTC01
      *1 CENTER BODY PILLAR OUTER - -

    7. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    8. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    9. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.