FRONT BODY PILLAR(for 3 Door) CUT AND JOIN REPLACEMENT SECTIONS

K111195

  • With the cowl top side upper panel assembly removed.

  1. REMOVAL

    Symbol Meaning
    K108818

    Remove Weld Points
    K108819

    Remove Weld Points
    K108820

    Remove Weld Points
    K108826

    Cut with Disc Sander etc.
    K108827

    Cut and Join Location
    K111250
    K111251C01

    *a

    60 mm (2.36 in.)

    *b

    505 mm (19.88 in.)
    K111252C01

    *a

    30 mm (1.18 in.)

    -

    -

  2. INSTALLATION

    Symbol Meaning
    K108823

    Plug Weld
    K108824

    Plug Weld
    K108825

    Plug Weld
    K108827

    Cut and Join Location
    K108830

    Fillet Weld
    K108831

    Butt Weld
    K108834

    Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

      K111253C01

      *1

      ROCKER REINFORCE SUB-ASSEMBLY OUTER

      *2

      FRONT BODY PILLAR SUB-ASSEMBLY INNER

      *3

      FRONT BODY PILLAR UPPER OUTER

      -

      -

      *a

      565 mm (22.24 in.)

      *b

      30 mm (1.18 in.)

      *c

      190 mm (7.48 in.)

      *d

      145 mm (5.71 in.)

      *e

      505 mm (19.88 in.)

      -

      -

    4. Before installing a new part, apply body sealer.

      Tip:

      Apply body sealer in an even, continuous bead.

      K111255

    5. Before temporarily installing the new parts, weld the rocker reinforce sub-assembly outer, front pillar reinforcement sub-assembly lower, front body pillar sub-assembly inner, front body pillar upper outer and side panel to cowl gusset with the standard number of welding points.

      K111256C01

      *1

      ROCKER REINFORCE SUB-ASSEMBLY OUTER

      *2

      FRONT PILLAR REINFORCEMENT SUB-ASSEMBLY LOWER

      *3

      FRONT BODY PILLAR SUB-ASSEMBLY INNER

      *4

      FRONT BODY PILLAR UPPER OUTER

      *5

      SIDE PANEL TO COWL GUSSET

      -

      -

      *a

      15 mm (0.59 in.)

      *b

      10 mm (0.39 in.)

    6. Before installing a new part, apply body sealer.

      Tip:

      Apply body sealer in an even, continuous bead.

      K111257
      K111258
      K111259C01

      *a

      20 mm (0.79 in.)

      -

      -

    7. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    8. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    9. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.