AIR CONDITIONING UNIT REASSEMBLY

PROCEDURE

  1. INSTALL NO. 1 COOLER THERMISTOR

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  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the No. 1 cooler evaporator sub-assembly.

      Refrigerant

      Compressor Oil

      HFC-134a (R134a)

      ND-OIL 8 or equivalent

      HFO-1234yf (R1234yf)

      ND-OIL 12 or equivalent

    2. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Note:

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    3. E265962

      Install the No. 1 cooler evaporator sub-assembly with the front evaporator temperature sensor (No. 1 cooler thermistor) to the upper heater case.

    4. Engage the clamp.

    5. E265961

      Engage the 2 guides and 2 claws to install the lower heater case.

    6. Install the 4 screws.

  3. INSTALL COOLER EXPANSION VALVE

    1. E265960

      Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 hexagon bolts.

      3.5 N*m

      36 kgf*cm

      31 in.*lbf

  4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

    1. E265963

      Install the heater radiator unit sub-assembly to the air conditioning radiator assembly as shown in the illustration.

  5. INSTALL HEATER COVER BRACKET

    1. E320769

      Install the heater cover bracket with the screw.

  6. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    1. E265964C01

      *a

      Reference Point

      Using the reference points, engage the 3 claws to install the air mix damper control cable sub-assembly.

  7. INSTALL NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    1. E265965C02

      *a

      Reference Point

      Using the reference points, engage the 3 claws to install the No. 2 heater control cable sub-assembly.

    2. Engage the 2 clamps.

  8. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    1. for Dual Type:

      1. E265966C01

        *a

        Reference Point

        Using the reference points, install the No. 2 air mix damper servo sub-assembly with the 3 screws.

  9. INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    1. for Single Type:

      1. E266041C01

        *a

        Reference Point

        Using the reference points, install the air mix damper servo sub-assembly with the 2 screws.

    2. for Dual Type:

      1. E265967C01

        *a

        Reference Point

        Using the reference points, install the air mix damper servo sub-assembly with the 3 screws.

  10. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    1. E265968C01

      *a

      Reference Point

      Using the reference points, install the mode damper servo sub-assembly with the 3 screws.

  11. INSTALL QUICK HEATER ASSEMBLY (for Cold Area)

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