FRONT BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Note


  • Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

  • After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL FRONT DISC


    1. A005OKPC01
      *a Matchmark

      Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.

      Note

      When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.

  2. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING


    1. Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.

      Torque:
      107 N*m  { 1091 kgf*cm, 79 ft.*lbf }

  3. INSTALL FRONT DISC BRAKE BUSHING DUST BOOT


    1. A005QBMC02
      B008MCV Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.

      Tech Tips

      Apply more than 0.3 g (0.01 oz.) of lithium soap base glycol grease to each front disc brake bushing dust boot.

    2. Install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting.

  4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A005PMTC01
      B008MCV Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the contact surface of the front disc brake cylinder slide pin (lower side).

    2. Install a new front disc brake cylinder slide bushing to the front disc brake cylinder slide pin (lower side).

    3. A005PEVC01
      B008MCV Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 front disc brake cylinder slide pins.

    4. Install the 2 front disc brake cylinder slide pins to the front disc brake cylinder mounting.

    5. Push each front disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.

  5. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE


    1. Install the 4 front disc brake pad support plates to the front disc brake cylinder mounting.

      Note


      • Be sure to install each front disc brake pad support plate in the correct position and direction.

      • When reusing the brake pad support plates, use the identification marks created during removal to install them to the original positions.

  6. INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT

    Click here

  7. INSTALL FRONT DISC BRAKE PAD


    1. Install the 2 front disc brake pads to the front disc brake cylinder mounting.

  8. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY


    1. A005PL4C01
      *a Turn
      *b Hold

      Hold each front disc brake cylinder slide pin and install the front disc brake cylinder assembly to the front disc brake cylinder mounting with 2 new bolts.

      Torque:
      31.5 N*m  { 321 kgf*cm, 23 ft.*lbf }

      CAUTION:


      • A005PL8

        Do not reuse the bolts.

      • If the bolts are reused, the front disc brake cylinder assembly could come off, which could cause an accident.

  9. CONNECT FRONT FLEXIBLE HOSE


    1. Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

      Note

      Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.

  10. BLEED BRAKE LINE

    Click here

  11. INSTALL FRONT WHEEL

    Click here