REAR DOOR OUTSIDE MOULDING REASSEMBLY

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL REAR DOOR UPPER OUTSIDE MOULDING PAD

   1. Clean the rear door upper outside moulding pad installation surface with a non-residue solvent.

   2. Apply primer to the rear door upper outside moulding pad installation area on the rear door outside moulding.

      Note:

      Apply primer evenly so that there are no uncoated areas.

   3. Remove the peeling paper on a new rear door upper outside moulding pad while making sure not to touch the adhesional surface.

   4. 

      Install a new rear door upper outside moulding pad in the position shown in the illustration.

      Note:

      • Press the double-sided tape on the rear door upper outside moulding pad firmly to attach.

      • After the primer dries (3 minutes or more), install the rear door upper outside moulding pad.

      • After applying primer, reapply primer after 24 hours elapse.

2. INSTALL REAR DOOR NO. 1 MOULDING PAD

   Tip:

   When installing the rear door No. 1 moulding pad, heat the rear door outside moulding using a heat light.

   Standard

   Item	Temperature
   Rear Door Outside Moulding	20 to 30°C (68 to 86°F)

   Note:

   Do not heat the rear door outside moulding excessively.

   1. Clean the rear door outside moulding surface.

      1. Using a heat light, heat the rear door outside moulding surface.

      2. Remove the double-sided tape from the rear door outside moulding.

      3. Wipe off any tape adhesive residue with cleaner.

   2. 

      Install a new rear door No. 1 moulding pad.

      1. Using a heat light, heat the rear door outside moulding.

      2. Remove the peeling paper from the face of the rear door No. 1 moulding pad.

         Tip:

         After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Install the rear door No. 1 moulding pad as shown in the illustration.

         Tip:

         Press the rear door No. 1 moulding pad firmly to install it.

3. INSTALL REAR DOOR REAR OUTSIDE MOULDING PAD

   Tip:

   When installing the rear door rear outside moulding pad, heat the rear door outside moulding using a heat light.

   Standard

   Item	Temperature
   Rear Door Outside Moulding	20 to 30°C (68 to 86°F)

   Note:

   Do not heat the rear door outside moulding excessively.

   1. Clean the rear door outside moulding surface.

      1. Using a heat light, heat the rear door outside moulding surface.

      2. Remove the double-sided tape from the rear door outside moulding.

      3. Wipe off any tape adhesive residue with cleaner.

   2. 

      Install 4 new rear door rear outside moulding pads.

      1. Using a heat light, heat the rear door outside moulding.

      2. Remove the peeling paper from the face of the rear door rear outside moulding pad.

         Tip:

         After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Install the 4 rear door rear outside moulding pads as shown in the illustration.

         Tip:

         Press the rear door rear outside moulding pad firmly to install it.

4. INSTALL NO. 2 OUTSIDE MOULDING SEAL

   Tip:

   When installing the No. 2 outside moulding seal, heat the rear door outside moulding using a heat light.

   Standard

   Item	Temperature
   Rear Door Outside Moulding	20 to 30°C (68 to 86°F)

   Note:

   Do not heat the rear door outside moulding excessively.

   1. Clean the rear door outside moulding surface.

      1. Using a heat light, heat the rear door outside moulding surface.

      2. Remove the double-sided tape from the rear door outside moulding.

      3. Wipe off any tape adhesive residue with cleaner.

   2. 

      Install a new No. 2 outside moulding seal.

      1. Using a heat light, heat the rear door outside moulding.

      2. Remove the peeling paper from the face of the 2 No. 2 outside moulding seals.

         Tip:

         After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Install the No. 2 outside moulding seal as shown in the illustration.

         Tip:

         Press the No. 2 outside moulding seal firmly to install it.