STEERING GEAR INSTALLATION

PROCEDURE

1. INSTALL TIE ROD END SUB-ASSEMBLY LH

   1. 

      Install the lock nut and tie rod end sub-assembly to the steering gear so that the matchmarks align.

      Table 1. Text in Illustration

      *a

      Matchmark

      Tip:

      After adjusting toe-in, tighten the lock nut to the specified torque.

2. INSTALL TIE ROD END SUB-ASSEMBLY RH

   Tip:

   Use the same procedures described for the LH side.

3. INSTALL STEERING GEAR ASSEMBLY

   1. 

      Install the steering gear to the front suspension crossmember with the 2 bolts and 2 nuts.

      110 N*m

      1397 kgf*cm

      101 ft.*lbf

      Note:

      • Make sure to tighten the bolts starting from the left side of the vehicle.

      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut fixed in place.

4. INSTALL STEERING INTERMEDIATE SHAFT

   1. 

      Align the matchmarks and install the steering intermediate shaft to the steering gear.

      Table 2. Text in Illustration

      *a

      Matchmark

   2. Install a new bolt.

      35 N*m

      357 kgf*cm

      26 ft.*lbf

5. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

   1. 

      Align the round hole in the No. 1 steering column hole cover sub-assembly with the protrusion of the steering gear and install the cover.

6. INSTALL STEERING COLUMN HOLE SHIELD (w/ Steering Column Hole Shield)

   1. 

      Engage the 4 claws to install the steering column hole shield to the No. 1 steering column hole cover .

   2. 

      *a	Hold
      *b	Turn

      Using SST, install a new clamp on top of the steering column hole shield as shown in the illustration.

      09521-24010

   3. 

      Using SST, measure the clearance.

      09240-00020

      Clearance

      0.5 to 1.5 mm (0.0197 to 0.0590 in.)

7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

   Click here

8. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH

   Click here

9. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

   Click here

10. CONNECT TIE ROD END SUB-ASSEMBLY LH

    1. 

       Connect the tie rod end to the steering knuckle with the nut.

       49 N*m

       500 kgf*cm

       36 ft.*lbf

       Note:

       Tighten the nut up to an additional 60° if the holes for the cotter pin are not aligned.

    2. Install a new cotter pin.

11. CONNECT TIE ROD END SUB-ASSEMBLY RH

    Tip:

    Use the same procedures described for the LH side.

12. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

    Click here

13. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

    Tip:

    Use the same procedures described for the LH side.

14. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

    Click here

15. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Click here

16. INSTALL REAR ENGINE UNDER COVER LH

    Click here

17. INSTALL REAR ENGINE UNDER COVER RH

    Click here

18. INSTALL CENTER NO. 4 ENGINE UNDER COVER (for 1ZR-FAE, 2ZR-FAE)

    Click here

19. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

20. INSTALL NO. 1 ENGINE UNDER COVER (for 1ZR-FAE, 2ZR-FAE)

    Click here

21. INSTALL NO. 1 ENGINE UNDER COVER (for 1WW)

    Click here

22. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    1. 

       Attach clip B to the body and install the No. 1 steering column hole cover to the body with clip A.

       Table 3. Text in Illustration

       *a	Clip A
       *b	Clip B
       *c	Lip

       Note:

       Make sure that the lip of the No. 1 steering column hole cover is not damaged.

23. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

24. INSTALL COLUMN HOLE COVER SILENCER SHEET

    Click here

25. INSTALL FRONT WHEELS

    103 N*m

    1050 kgf*cm

    76 ft.*lbf

26. ADJUST FRONT WHEEL ALIGNMENT

    1. Adjust the front wheel alignment (Click here).