AUTOMATIC TRANSMISSION ASSEMBLY INSTALLATION

INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY

1. Inspect the torque converter clutch assembly Click here.

INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY

1. Install the torque converter clutch to the automatic transmission.

2. Using a vernier caliper and straightedge, measure dimension A between the transmission and the end surface of the drive plate.

   Standard
   A = 22.28 mm (0.8772 in.)

3. 

   Using a vernier caliper and straightedge, measure dimension B shown in the illustration. Check that B is greater than A.

   Standard
   B = A + 1.00 mm (0.0394 in.) or more

INSTALL TRANSFER ASSEMBLY

1. Install the transfer assembly Click here.

INSTALL NO. 1 ENGINE MOUNTING INSULATOR REAR

1. Install the engine mounting insulator to the transmission with the 4 bolts.

   Torque:

   65 N*m  { 663 kgf*cm, 48 ft.*lbf }

INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

1. Install the transmission to the engine with the 5 bolts.

   Torque:

   71 N*m  { 720 kgf*cm, 53 ft.*lbf }

2. 

   Hold the crankshaft pulley bolt with a wrench and install the 6 torque converter clutch mounting bolts.

   Torque:

   41 N*m  { 421 kgf*cm, 30 ft.*lbf }

INSTALL STIFFENER PLATE

1. Install the No. 2 end plate.

2. Install the No. 4 cylinder block insulator.

3. Install the stiffener plate LH to the engine and transmission with the 4 bolts.

   Torque:

   71 N*m  { 720 kgf*cm, 53 ft.*lbf }

4. Install the stiffener plate RH (with clamp tube) to the engine and transmission with the 4 bolts.

   Torque:

   71 N*m  { 720 kgf*cm, 53 ft.*lbf }

CONNECT WIRE HARNESS

CONNECT CONNECTOR

1. Transmission side:

   Connect the connectors.

   
   

   1. Connect the temperature sensor connector.

   2. Connect the park/neutral position switch connector.

   3. Connect the 2 speed sensor connectors.

   4. Connect the transmission wire connector.

2. Transfer side:

   Connect the connectors.

   
   

   1. Connect the indicator switch connector (4WD).

   2. Connect the speedometer sensor connector.

   3. Connect the indicator switch connector (L4).

   4. Connect the indicator switch connector (neutral).

INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

1. *2 Install the frame crossmember with the 4 bolts and 4 nuts.

   Torque:

   50 N*m  { 510 kgf*cm, 37 ft.*lbf }

2. *1 Install the 4 set bolts of the engine mounting insulator.

   Torque:

   27 N*m  { 275 kgf*cm, 20 ft.*lbf }

INSTALL STARTER ASSEMBLY

1. Install the starter assembly Click here.

INSTALL TRANSMISSION CONTROL CABLE BRACKET

1. Install the control cable bracket with the 2 bolts.

   Torque:

   28 N*m  { 286 kgf*cm, 21 ft.*lbf }

CONNECT GROUND CABLE

1. Connect the earth wire with the nut.

   Torque:

   5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

CONNECT TRANSMISSION CONTROL SHIFT CABLE ASSEMBLY

1. Connect the control cable with the clip.

2. Connect the control cable with the nut.

   Torque:

   14 N*m  { 143 kgf*cm, 10 ft.*lbf }

INSTALL OIL COOLER TUBE

1. Loosely install the tip of the oil cooler tube inlet to the automatic transmission by hand.

2. Loosely install the tip of the oil cooler tube outlet to the automatic transmission by hand.

3. Install the 3 clamps with the 3 bolts.

   Torque:

   5.0 N*m  { 50 kgf*cm, 43 in.*lbf, for A and B }

   12 N*m  { 122 kgf*cm, 9 ft.*lbf, for C }

4. 

   Using a union nut wrench, disconnect the inlet tube and outlet tube.

   Torque:

   34 N*m  { 346 kgf*cm, 25 ft.*lbf }

   Note

   Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here

INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

1. Coat a new O-ring with ATF, and install it to the oil filler tube.

2. Install the oil filler tube to the transmission with the 2 bolts.

   Torque:

   12 N*m  { 122 kgf*cm, 9 ft.*lbf }

3. Install the oil level gauge.

INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

1. for TMT Made:

   Install the propeller shaft with center bearing assembly Click here.

2. for TSAM Made:

   Install the propeller shaft with center bearing assembly Click here.

INSTALL FRONT PROPELLER SHAFT ASSEMBLY

1. for TMT Made:

   Install the front propeller shaft assembly Click here.

2. for TSAM Made:

   Install the front propeller shaft assembly Click here.

INSTALL TRANSFER CASE LOWER PROTECTOR

1. Install the transfer case lower protector with the 4 bolts.

   Torque:

   18 N*m  { 183 kgf*cm, 13 ft.*lbf }

INSTALL TRANSFER HIGH AND LOW SHIFT LEVER ASSEMBLY

1. Install the transfer shift lever to the shift lever retainer.

2. Using needle-nose pliers, install the snap ring.

3. Install the shift lever boot with the 4 bolts.

   Torque:

   18 N*m  { 283 kgf*cm, 13 ft.*lbf }

   Tech Tips

   Apply MP grease to the tip of the transfer shift lever.

INSTALL SHIFT LEVER BOOT ASSEMBLY

1. Install the shift lever boot with the 4 screws.

ADJUST SHIFT LEVER POSITION

1. Adjust the shift lever position Click here.

ADD AUTOMATIC TRANSMISSION FLUID

1. Add automatic transmission fluid Click here.

   Fluid type
   Toyota Genuine ATF TYPE T-IV

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

PERFORM INITIALIZATION

1. Perform initialization Click here.

   Note

   Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

INSPECT SHIFT LEVER POSITION

1. Inspect the shift lever position Click here.

INSTALL CONSOLE BOX ASSEMBLY

1. Install the console box assembly Click here.

CHECK FOR EXHAUST GAS LEAKS

INSPECT AUTOMATIC TRANSMISSION FLUID

1. Inspect the automatic transmission fluid Click here.

INSTALL NO.3 ENGINE UNDER COVER SUB-ASSEMBLY

Torque:

28 N*m  { 285 kgf*cm, 21 ft.*lbf }

INSTALL NO. 2 ENGINE UNDER COVER

Torque:

28 N*m  { 285 kgf*cm, 21 ft.*lbf }

INSTALL NO. 1 ENGINE UNDER COVER

Torque:

28 N*m  { 285 kgf*cm, 21 ft.*lbf }