AIRBAG SYSTEM(w/ Occupant Classification System), Diagnostic DTC:B1860/64,B1861/64,B1862/64 and B1863/64

DTC Code DTC Name
B1860/64 Short in Driver Side Knee Airbag Squib Circuit
B1861/64 Open in Driver Side Knee Airbag Squib Circuit
B1862/64 Short to GND in Driver Side Knee Airbag Squib Circuit
B1863/64 Short to B+ in Driver Side Knee Airbag Squib Circuit

DESCRIPTION

The driver side knee squib circuit consists of the airbag sensor assembly and lower No. 1 instrument panel airbag assembly.

This circuit instructs the SRS to deploy when deployment conditions are met.

These DTCs are stored when a malfunction is detected in the driver side knee squib circuit.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

B1860/64

Short in Driver Side Knee Airbag Squib Circuit

One of the following conditions is met:

  • The airbag sensor assembly detects a line short circuit signal 5 times in the driver side knee squib circuit during the primary check.

  • A driver side knee squib malfunction.

  • An airbag sensor assembly malfunction.

  • Instrument panel wire

  • Lower No. 1 instrument panel airbag assembly (Driver side knee squib)

  • Airbag sensor assembly

B1861/64

Open in Driver Side Knee Airbag Squib Circuit

One of the following conditions is met:

  • The airbag sensor assembly detects an open circuit signal in the driver side knee squib circuit for 2 seconds.

  • A driver side knee squib malfunction.

  • An airbag sensor assembly malfunction.

  • Instrument panel wire

  • Lower No. 1 instrument panel airbag assembly (Driver side knee squib)

  • Airbag sensor assembly

B1862/64

Short to GND in Driver Side Knee Airbag Squib Circuit

One of the following conditions is met:

  • The airbag sensor assembly detects a short circuit to ground signal in the driver side knee squib circuit for 0.5 seconds.

  • A driver side knee squib malfunction.

  • An airbag sensor assembly malfunction.

  • Instrument panel wire

  • Lower No. 1 instrument panel airbag assembly (Driver side knee squib)

  • Airbag sensor assembly

B1863/64

Short to B+ in Driver Side Knee Airbag Squib Circuit

One of the following conditions is met:

  • The airbag sensor assembly detects a short circuit to B+ signal in the driver side knee squib circuit for 0.5 seconds.

  • A driver side knee squib malfunction.

  • An airbag sensor assembly malfunction.

  • Instrument panel wire

  • Lower No. 1 instrument panel airbag assembly (Driver side knee squib)

  • Airbag sensor assembly

WIRING DIAGRAM

C253326E58

CAUTION / NOTICE / HINT

Note:
Tip:

To perform the simulation method, enter check mode (signal check) with the GTS (Click here), and then wiggle each connector of the airbag system or drive the vehicle on various types of road (Click here).

PROCEDURE

  1. CHECK LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (DRIVER SIDE KNEE SQUIB)

    1. C213953C06

      *1

      Driver Side Knee Squib

      *2

      Airbag Sensor Assembly

      *3

      Connector C

      *4

      SST

      *a

      Front view of wire harness connector

      (to Driver Side Knee Squib)

      Turn the ignition switch off.

    2. Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

    3. Disconnect the connector from the lower No. 1 instrument panel airbag assembly.

    4. Connect the white wire side of SST (resistance: 2.1 Ω) to connector C.

      CAUTION:

      Never connect the tester to the lower No. 1 instrument panel airbag assembly (driver side knee squib) for measurement, as this may lead to a serious injury due to airbag deployment.

      Note:
      • Do not forcibly insert SST into the terminals of the connector when connecting SST.

      • Insert SST straight into the terminals of the connector.

    5. Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

    6. Turn the ignition switch to ON, and wait for at least 60 seconds.

    7. Clear the DTCs.

      Click here

      Body Electrical > SRS Airbag > Clear DTCs

    8. Turn the ignition switch off.

    9. Turn the ignition switch to ON, and wait for at least 60 seconds.

    10. Check for DTCs.

      Click here

      Body Electrical > SRS Airbag > Trouble Codes

      Result

      Proceed to

      DTC B1860/64, B1861/64, B1862/64 or B1863/64 is not output

      DTC B1860/64, B1861/64, B1862/64 or B1863/64 is output

      Tip:

      Codes other than DTC B1860/64, B1861/64, B1862/64 and B1863/64 may be output at this time, but they are not related to this check.

    11. Turn the ignition switch off.

    12. Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

    13. Disconnect SST from connector C.

    09843-18061

    DTC B1860/64, B1861/64, B1862/64 or B1863/64 is not output

    REPLACE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    DTC B1860/64, B1861/64, B1862/64 or B1863/64 is output
  2. CHECK CONNECTOR

    1. Disconnect the connectors from the airbag sensor assembly.

    2. C208251C06

      *1

      Driver Side Knee Squib

      *2

      Instrument Panel Wire

      *3

      Airbag Sensor Assembly

      Check that the connectors (on the airbag sensor assembly side and lower No. 1 instrument panel airbag assembly side) are not damaged.

      OK

      The lock button is not disengaged, and the claw of the lock is not deformed or damaged.

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE INSTRUMENT PANEL WIRE

    OK
  3. CHECK DRIVER SIDE KNEE SQUIB CIRCUIT

    1. C213954C07

      *1

      Driver Side Knee Squib

      *2

      Instrument Panel Wire

      *3

      Airbag Sensor Assembly

      *4

      Connector C

      *a

      Front view of wire harness connector

      (to Driver Side Knee Squib)

      Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

    2. Turn the ignition switch to ON.

    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection

      Switch Condition

      Specified Condition

      G31-1 (DK+) - Body ground

      Ignition switch ON

      Below 1 V

      G31-2 (DK-) - Body ground

      Ignition switch ON

      Below 1 V

    4. Turn the ignition switch off.

    5. Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

    6. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection

      Condition

      Specified Condition

      G31-1 (DK+) - G31-2 (DK-)

      Always

      Below 1 Ω

    7. Release the activation prevention mechanism built into connector B.

      Click here

    8. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection

      Condition

      Specified Condition

      G31-1 (DK+) - G31-2 (DK-)

      Always

      1 MΩ or higher

    9. Restore the released activation prevention mechanism of connector B to its original condition.

    10. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection

      Condition

      Specified Condition

      G31-1 (DK+) - Body ground

      Always

      1 MΩ or higher

      G31-2 (DK-) - Body ground

      Always

      1 MΩ or higher

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE INSTRUMENT PANEL WIRE

    OK
  4. CHECK AIRBAG SENSOR ASSEMBLY

    1. C146268C07

      *1

      Driver Side Knee Squib

      *2

      Airbag Sensor Assembly

      Connect the connectors to the lower No. 1 instrument panel airbag assembly and airbag sensor assembly.

    2. Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

    3. Turn the ignition switch to ON, and wait for at least 60 seconds.

    4. Clear the DTCs.

      Click here

      Body Electrical > SRS Airbag > Clear DTCs

    5. Turn the ignition switch off.

    6. Turn the ignition switch to ON, and wait for at least 60 seconds.

    7. Check for DTCs.

      Click here

      Body Electrical > SRS Airbag > Trouble Codes

      Result

      Proceed to

      DTC B1860/64, B1861/64, B1862/64 or B1863/64 is not output

      DTC B1860/64, B1861/64, B1862/64 or B1863/64 is output

      Tip:

      Codes other than DTC B1860/64, B1861/64, B1862/64 and B1863/64 may be output at this time, but they are not related to this check.

    DTC B1860/64, B1861/64, B1862/64 or B1863/64 is not output

    USE SIMULATION METHOD TO CHECK

    DTC B1860/64, B1861/64, B1862/64 or B1863/64 is output

    REPLACE AIRBAG SENSOR ASSEMBLY