2TR-FE ENGINE MECHANICAL SERVICE DATA

Idle speed 600 to 700 rpm
Compression Compression pressure

1,230 kPa (12.5 kgf/cm2, 178 psi) or more

Minimum pressure

883 kPa (9.0 kgf/cm2, 128 psi)

Difference between each cylinder

98 kPa (1.0 kgf/cm2, 14 psi) or less

CO concentration 1.5 +- 0.5%
Ignition timing Terminals TC and CG of DLC3 connected 3 to 7°BTDC idle
Terminals TC and CG of DLC3 disconnected 5 to 15°BTDC idle
Cylinder head set bolt outside diameter Standard 10.76 to 10.97 mm (0.4236 to 0.4319 in.)
Minimum 10.40 mm (0.4094 in.)
Timing chain
Chain elongation Maximum 147.5 mm (5.807 in.)
Camshaft sprocket diameter (w/ chain) Maximum 113.8 mm (4.480 in.)
Crankshaft sprocket diameter (w/ chain) Maximum 59.4 mm (2.339 in.)
Sprocket worn distance Minimum 1.0 mm (0.039 in.)
Tensioner slipper wear Maximum 2.0 mm (0.079 in.)
Vibration damper wear Maximum 2.0 mm (0.079 in.)
Guide wear Maximum 0.5 mm (0.020 in.)
Timing chain No.2
Chain elongation No.2 Maximum 123.6 mm (4.866 in.)
Camshaft sprocket No.2 diameter (w/ chain) Maximum 96.7 mm (3.807 in.)
Balanceshaft drive gear No.2 diameter (w/ chain) Maximum 75.9 mm (2.988 in.)
Vibration damper No.2 wear Minimum 1.0 mm (0.039 in.)
Vibration damper No.3 wear Maximum 1.0 mm (0.039 in.)
Vibration damper No.4 wear Maximum 1.0 mm (0.039 in.)
Cylinder head
Cylinder block surface warpage Maximum 0.05 mm (0.0020 in.)
Intake manifold surface warpage Maximum 0.05 mm (0.0020 in.)
Exhaust manifold surface warpage Maximum 0.05 mm (0.0020 in.)
Valve seat Refacing angle 30°, 45°, 60°
Contacting angle 45°
Contacting width 1.0 to 1.4 mm (0.039 to 0.055 in.)
Valve guide bush bore diameter STD 10.285 to 10.306 mm (0.4049 to 0.4057 in.)
O/S 0.05 10.335 to 10.356 mm (0.4069 to 0.4077 in.)
Cylinder head set bolt outside diameter STD 10.76 to 10.97 mm (0.4236 to 0.4319 in.)
Minimum 10.40 mm (0.4094 in.)
Valve guide bush
Inside diameter 5.510 to 5.530 mm (0.2169 to 0.2177 in.)
Outside diameter (for repair part) STD 10.285 to 10.306 mm (0.4049 to 0.4057 in.)
O/S 0.05 10.335 to 10.356 mm (0.4069 to 0.4077 in.)
Valve
Valve overall STD Intake 106.26 mm (4.1835 in.)
STD Exhaust 106.74 mm (4.2024 in.)
Minimum Intake 105.96 mm (4.1716 in.)
Minimum Exhaust 106.44 mm (4.1905 in.)
Stem diameter Intake 5.470 to 5.485 mm (0.2154 to 0.2159 in.)
Exhaust 5.465 to 5.480 mm (0.2151 to 0.2157 in.)
Stem oil clearance STD Intake 0.025 to 0.060 mm (0.0010 to 0.0024 in.)
STD Exhaust 0.030 to 0.065 mm (0.0012 to 0.0026 in.)
Maximum Intake 0.08 mm (0.0032 in.)
Maximum Exhaust 0.10 mm (0.0039 in.)
Margin thickness STD Intake 1.05 to 1.45 mm (0.0413 to 0.0571 in.)
STD Exhaust 1.2 to 1.6 mm (0.0472 to 0.0630 in.)
Minimum Intake 0.50 mm (0.0197 in.)
Minimum Exhaust 0.50 mm (0.0197 in.)
Valve compression spring
Deviation Maximum 1.3 mm (0.0512 in.)
Free length 52.13 mm (2.05 in.)
Camshaft
Thrust clearance STD 0.10 to 0.24 mm (0.0039 to 0.009 in.)
Maximum 0.26 mm (0.010 in.)
Journal oil clearance STD No.1 0.035 to 0.072 mm (0.0014 to 0.0029 in.)
Others 0.025 to 0.062 mm (0.0010 to 0.0024 in.)
Maximum 0.08 mm (0.003 in.)
Journal diameter STD No.1 35.949 to 35.965 mm (1.4153 to 1.4159 in.)
Others 26.959 to 26.975 mm (1.0614 to 1.0620 in.)
Circle runout Maximum 0.03 mm (0.0012 in.)
Cam lobe height STD Intake 42.855 to 42.955 mm (1.6872 to 1.6911 in.)
STD Exhaust 42.854 to 42.954 mm (1.6872 to 1.6911 in.)
Minimum Intake 42.855 mm (1.6872 in.)
Minimum Exhaust 42.854 mm (1.6872 in.)
Cylinder block
Cylinder head surface warpage Maximum 0.05 mm (0.0020 in.)
Cylinder bore diameter STD 94.990 to 95.003 mm (3.7398 to 3.7403 in.)
Crankshaft bearing cap bolt outside diameter STD 10.76 to 10.97 mm (0.4236 to 0.4319 in.)
Minimum 10.66 mm (0.4197 in.)
Piston and piston ring
Distance 13.8 mm (0.543 in.)
Piston diameter STD 94.940 to 94.950 mm (3.7378 to 3.7382 in.)
O/S 0.50 95.440 to 95.450 mm (3.7575 to 3.7579 in.)
Piston oil clearance 0.019 to 0.052 mm (0.0007 to 0.0020 in.)
Piston ring groove clearance No.1 0.020 to 0.075 mm (0.0008 to 0.0030 in.)
No.2 0.020 to 0.065 mm (0.0008 to 0.0026 in.)
Oil 0.020 to 0.070 mm (0.0008 to 0.0028 in.)
Piston ring end gap STD No.1 0.22 to 0.034 mm (0.0087 to 0.0134 in.)
No.2 0.45 to 0.57 mm (0.0177 to 0.0224 in.)
Oil 0.10 to 0.40 mm (0.0039 to 0.0157 in.)
Maximum oil clearance No.1 0.90 mm (0.0354 in.)
Maximum oil clearance No.2 1.36 mm (0.0535 in.)
Maximum oil clearance Oil 0.75 mm (0.0295 in.)
No.1 balanceshaft
Thrust clearance Standard 0.07 to 0.13 mm (0.0027 to 0.0051 in.)
Maximum 0.20 mm (0.0079 in.)
Main journal diameter A 37.969 to 37.985 mm (1.4948 to 1.4955 in.)
B 37.449 to 37.465 mm (1.4744 to 1.4750 in.)
Bearing inside diameter A 38.025 to 38.045 mm (1.4970 to 1.4781 in.)
B 37.525 to 37.545 mm (1.4774 to 1.4781 in.)
Oil clearance Standard A 0.040 to 0.076 mm (0.0016 to 0.0030 in.)
B 0.060 to 0.096 mm (0.0024 to 0.0038 in.)
Maximum 0.15 mm (0.0059 in.)
No.2 balanceshaft
Thrust clearance Standard 0.07 to 0.13 mm (0.0027 to 0.0051 in.)
Maximum 0.20 mm (0.0079 in.)
Main journal diameter A 37.969 to 37.985 mm (1.4948 to 1.4955 in.)
B 37.449 to 37.465 mm (1.4744 to 1.4750 in.)
Bearing inside diameter A 38.025 to 38.045 mm (1.4970 to 1.4781 in.)
B 37.525 to 37.545 mm (1.4774 to 1.4781 in.)
Balanceshaft Oil clearance Standard A 0.040 to 0.076 mm (0.0016 to 0.0030 in.)
B 0.060 to 0.096 mm (0.0024 to 0.0038 in.)
Maximum 0.15 mm (0.0059 in.)
Crankshaft bearing
Lower bearing dimension No.1, 5 3.75 mm (0.1476 in.)
No.3 1.75 mm (0.0689 in.)
No.2, 4 2.75 mm (0.1083 in.)
Connecting rod
Thrust clearance STD 0.150 to 0.350 mm (0.0059 to 0.0138 in.)
Maximum 0.4 mm (0.016 in.)
Connecting rod oil clearance STD 0.033 to 0.060 mm (0.00130 to 0.00236 in.)
Maximum 0.060 mm (0.00236 in.)
Connecting rod bearing center wall thickness (Reference) Mark 4 1.487 to 1.490 mm (0.05854 to 0.05866 in.)
5 1.491 to 1.493 mm (0.05870 to 0.05878 in.)
6 1.494 to 1.496 mm (0.05882 to 0.05890 in.)
Rod bend Maximum per 100 mm (3.94 in.) 0.03 mm (0.0012 in.)
Rod twist Maximum per 100 mm (3.94 in.) 0.15 mm (0.0059 in.)
Bush inside diameter 22.005 to 22.014 mm (0.8663 to 0.8667 in.)
Piston pin diameter STD 21.997 to 22.009 mm (0.8660 to 0.8665 in.)
Piston pin hole inside diameter STD 22.001 to 22.010 mm (0.8662 to 0.8665 in.)
Bush oil clearance STD 0.001 to 0.007 mm (0.00004 to 0.00028 in.)
Maximum 0.010 mm (0.004 in.)
Connecting rod bolt tension portion diameter STD 7.2 to 7.3 mm (0.283 to 0.287 in.)
Minimum 7.0 mm (0.276 in.)
Crankshaft
Thrust clearance STD 0.020 to 0.220 mm (0.0008 to 0.0087 in.)
Maximum 0.30 mm (0.0118 in.)
Thrust washer thickness 2.440 to 2.490 mm (0.0961 to 0.0980 in.)
Cylinder block main journal bore diameter Mark A 64.004 to 64.006 mm (2.51984 to 2.51992 in.)
Mark B 64.007 to 64.008 mm (2.51996 to 2.51999 in.)
Mark C 64.009 to 64.010 mm (2.52003 to 2.52007 in.)
Mark D 64.011 to 64.012 mm (2.52011 to 2.52015 in.)
Mark E 64.013 to 64.014 mm (2.52019 to 2.52023 in.)
Mark F 64.015 to 64.016 mm (2.52027 to 2.52031 in.)
Mark G 64.017 to 64.018 mm (2.52035 to 2.52039 in.)
Mark H 64.019 to 64.020 mm (2.52043 to 2.52047 in.)
Mark J 64.021 to 64.022 mm (2.52051 to 2.52055 in.)
Crankshaft oil clearance STD No.3 0.030 to 0.044 mm (0.00118 to 0.00173 in.)
STD Others 0.024 to 0.038 mm (0.000945 to 0.00150 in.)
Maximum 0.10 mm (0.00394 in.)
Crankshaft journal diameter

Standard

No. 3 journal

Mark 3

59.993 to 59.994 mm (2.36192 to 2.36196 in.)

Standard

No. 3 journal

Mark 4

59.991 to 59.992 mm (2.36185 to 2.36189 in.)

Standard

No. 3 journal

Mark 5

59.989 to 59.990 mm (2.36177 to 2.36181 in.)

Standard

No. 3 journal

Mark 6

59.987 to 59.988 mm (2.36169 to 2.36173 in.)

Standard

No. 3 journal

Mark 7

59.985 to 59.986 mm (2.36161 to 2.36165 in.)

Standard

No. 3 journal

Mark 8

59.983 to 59.984 mm (2.36153 to 2.36157 in.)

Standard

No. 3 journal

Mark 9

59.981 to 59.982 mm (2.36145 to 2.36149 in.)

Standard

Other Journal

Mark 0

59.999 to 60.000 mm (2.36216 to 2.36220 in.)

Standard

Other Journal

Mark 1

59.997 to 59.998 mm (2.36208 to 2.36212 in.)

Standard

Other Journal

Mark 2

59.995 to 59.996 mm (2.36200 to 2.36204 in.)

Standard

Other Journal

Mark 3

59.993 to 59.994 mm (2.36192 to 2.36196 in.)

Standard

Other Journal

Mark 4

59.991 to 59.992 mm (2.36185 to 2.36189 in.)

Standard

Other Journal

Mark 5

59.989 to 59.990 mm (2.36177 to 2.36181 in.)

Standard

Other Journal

Mark 6

59.987 to 59.988 mm (2.36169 to 2.36173 in.)

Cylinder block main journal

Bearing Center Wall Thickness

Mark 1 1.987 to 1.990 mm (0.07823 to 0.07835 in.)
Mark 2 1.991 to 1.993 mm (0.07839 to 0.07846 in.)
Mark 3 1.994 to 1.996 mm (0.07850 to 0.07858 in.)
Mark 4 1.997 to 1.999 mm (0.07862 to 0.07870 in.)
Mark 5 2.000 to 2.002 mm (0.07874 to 0.07882 in.)
Crankshaft pin diameter 52.989 to 53.002 mm (2.0862 to 2.0867 in.)
Circle runout Maximum 0.03 mm (0.0012 in.)
Crankshaft journal taper and out-of-round Maximum 0.005 mm (0.0002 in.)
Crankshaft pin taper and out-of-round Maximum 0.003 mm (0.0001 in.)
ENGINE (w/ Dual VVT-i)
Idle speed 600 to 700 rpm
Compression Compression pressure

1230 kPa (12.5 kgf/cm2, 178 psi) or higher

Minimum pressure

883 kPa (9.0 kgf/cm2, 128 psi)

Difference between each cylinder

98 kPa (1.0 kgf/cm2, 14 psi) or less

Ignition timing Terminals TC and CG of DLC3 connected 3 to 7°BTDC idle
Terminals TC and CG of DLC3 disconnected 5 to 15°BTDC idle
ENGINE UNIT (w/ Dual VVT-i)

Chain sub-assembly

Chain elongation

Maximum 147.5 mm (5.81 in.)

No. 2 chain sub-assembly

Chain elongation

Maximum 123.6 mm (4.87 in.)

Camshaft timing gear assembly or Camshaft timing exhaust gear assembly

Sprocket worn distance

Minimum 1.0 mm (0.0394 in.)

Camshaft timing gear assembly or Camshaft timing exhaust gear assembly

Camshaft sprocket diameter (w/ chain)

Minimum 113.8 mm (4.48 in.)

Crankshaft timing gear or sprocket

Sprocket worn distance

Minimum 1.0 mm (0.0394 in.)

Crankshaft timing gear or sprocket

Crankshaft sprocket diameter (w/ chain)

Minimum 59.4 mm (2.34 in.)
Chain tensioner slipper wear Maximum 2.0 mm (0.0787 in.)
No. 1 chain vibration damper wear Maximum 2.0 mm (0.0787 in.)
Timing chain guide wear Maximum 0.5 mm (0.0197 in.)

No. 2 crankshaft timing sprocket

No. 2 crankshaft timing sprocket diameter (w/ No. 2 chain)

Minimum 96.7 mm (3.81 in.)

Balanceshaft drive gear sub-assembly

Balanceshaft drive gear sub-assembly sprocket diameter (w/ No. 2 chain)

Minimum 75.9 mm (2.99 in.)
No. 2 chain vibration damper wear Maximum 1.0 mm (0.0394 in.)
No. 3 chain vibration damper wear Maximum 1.0 mm (0.0394 in.)
No. 4 chain vibration damper wear Maximum 1.0 mm (0.0394 in.)
Cylinder head set bolt outside diameter Standard 10.76 to 10.97 mm (0.424 to 0.432 in.)
Minimum 10.40 mm (0.409 in.)
Cylinder head lower side surface warpage Maximum 0.05 mm (0.00197 in.)
Intake manifold side surface warpage Maximum 0.05 mm (0.00197 in.)
Exhaust manifold side surface warpage Maximum 0.05 mm (0.00197 in.)
Valve seat Refacing angle 30°, 45°, 60°
Contacting angle 45°
Contacting width 1.0 to 1.4 mm (0.0394 to 0.0551 in.)
Camshaft Maximum circle runout 0.03 mm (0.00118 in.)
Standard cam lobe height 42.855 to 42.955 mm (1.687 to 1.691 in.)
Minimum cam lobe height 42.855 mm (1.687 in.)
Standard No. 1 journal diameter 35.949 to 35.965 mm (1.415 to 1.416 in.)
Standard other journal diameter 26.959 to 26.975 mm (1.061 to 1.062 in.)
No. 2 camshaft Maximum circle runout 0.03 mm (0.00118 in.)
Standard cam lobe height 42.854 to 42.954 mm (1.687 to 1.691 in.)
Minimum cam lobe height 42.854 mm (1.687 in.)
Standard No. 1 journal diameter 35.949 to 35.965 mm (1.415 to 1.416 in.)
Standard other journal diameter 26.959 to 26.975 mm (1.061 to 1.062 in.)
Camshaft thrust clearance Standard 0.10 to 0.24 mm (0.00394 to 0.00945 in.)
Maximum 0.26 mm (0.0102 in.)
Camshaft oil clearance Standard No. 1 journal diameter 0.035 to 0.072 mm (0.00138 to 0.00283 in.)
Standard other journal diameter 0.025 to 0.062 mm (0.000984 to 0.00244 in.)
Maximum oil clearance 0.08 mm (0.00315 in.)
Inner compression spring Free length 52.13 mm (2.05 in.)
Maximum deviation 1.3 mm (0.0512 in.)
Maximum angle (reference)
Intake valve Standard overall length 106.26 mm (4.18 in.)
Minimum overall length 105.96 mm (4.17 in.)
Standard valve stem diameter 5.470 to 5.485 mm (0.215 to 0.216 in.)
Standard margin thickness 1.05 to 1.45 mm (0.0413 to 0.0571 in.)
Minimum margin thickness 0.50 mm (0.0197 in.)
Exhaust valve Standard overall length 106.74 mm (4.20 in.)
Minimum overall length 106.44 mm (4.19 in.)
Standard valve stem diameter 5.465 to 5.480 mm (0.215 to 0.216 in.)
Standard margin thickness 1.2 to 1.6 mm (0.0472 to 0.0630 in.)
Minimum margin thickness 0.50 mm (0.0197 in.)
Valve guide bush oil clearance

Standard

Intake

0.025 to 0.060 mm (0.000984 to 0.00236 in.)

Standard

Exhaust

0.030 to 0.065 mm (0.00118 to 0.00256 in.)

Maximum

Intake

0.08 mm (0.00315 in.)

Maximum

Exhaust

0.10 mm (0.00397 in.)
Standard bush inside diameter 5.51 to 5.53 mm (0.217 to 0.218 in.)
Connecting rod thrust clearance Standard 0.15 to 0.35 mm (0.00591 to 0.0138 in.)
Maximum 0.40 mm (0.0157 in.)
Connecting rod oil clearance Standard 0.033 to 0.060 mm (0.00130 to 0.00236 in.)
Maximum 0.060 mm (0.00236 in.)
Crankshaft pin diameter Standard 52.989 to 53.002 mm (2.086 to 2.087 in.)
Bearing Center Wall Thickness

Standard

Mark 4

1.487 to 1.490 mm (0.05854 to 0.05866 in.)

Standard

Mark 5

1.491 to 1.493 mm (0.05870 to 0.05878 in.)

Standard

Mark 6

1.494 to 1.496 mm (0.05882 to 0.05890 in.)
Crankshaft thrust clearance Standard 0.02 to 0.22 mm (0.000787 to 0.00866 in.)
Maximum 0.30 mm (0.0118 in.)
Thrust washer thickness 2.440 to 2.490 mm (0.0961 to 0.0980 in.)
balanceshaft thrust clearance Standard 0.07 to 0.13 mm (0.00276 to 0.00512 in.)
Maximum 0.20 mm (0.00787 in.)
Cylinder block for warpage Maximum 0.05 mm (0.00197 in.)
Cylinder bore Reference value (new parts) 94.990 to 95.003 mm (3.7398 to 3.7403 in.)
Piston diameter Reference value (new parts) 94.971 to 94.981 mm (3.7390 to 3.7394 in.)
Piston oil clearance Reference value (new parts) 0.009 to 0.048 mm (0.000354 to 0.00189 in.)
Ring groove clearance

Standard

No. 1 compression ring

0.020 to 0.070 mm (0.000787 to 0.00276 in.)

Standard

No. 2 compression ring

0.020 to 0.060 mm (0.000787 to 0.00236 in.)

Standard

Oil ring

0.060 to 0.120 mm (0.00236 to 0.00472 in.)
Piston ring end gap

Standard

No. 1 compression ring

0.30 to 0.35 mm (0.0118 to 0.0138 in.)

Standard

No. 2 compression ring

0.59 to 0.71 mm (0.0232 to 0.0280 in.)

Standard

Oil ring

0.10 to 0.35 mm (0.00394 to 0.0138 in.)

Maximum

No. 1 compression ring

0.90 mm (0.0354 in.)

Maximum

No. 2 compression ring

1.36 mm (0.0535 in.)

Maximum

Oil ring

0.75 mm (0.0295 in.)

Piston oil clearance

Piston Pin Hole Inside Diameter

Standard

Item A

22.001 to 22.004 mm (0.86618 to 0.86630 in.)

Standard

Item B

22.005 to 22.007 mm (0.86634 to 0.86642 in.)

Standard

Item C

22.008 to 22.010 mm (0.86645 to 0.86653 in.)
Piston pin diameter

Standard

Item A

21.997 to 22.000 mm (0.86602 to 0.86614 in.)

Standard

Item B

22.001 to 22.003 mm (0.86618 to 0.86626 in.)

Standard

Item C

22.004 to 22.006 mm (0.86630 to 0.86638 in.)
Piston pin oil clearance Standard 0.001 to 0.007 mm (0.0000394 to 0.000276 in.)
Maximum 0.010 mm (0.000394 in.)
Connecting rod bush inside diameter

Standard

Item A

22.005 to 22.008 mm (0.86634 to 0.86645 in.)

Standard

Item B

22.009 to 22.011 mm (0.86649 to 0.86657 in.)

Standard

Item C

22.012 to 22.014 mm (0.86661 to 0.86669 in.)
Connecting rod oil clearance Standard 0.005 to 0.011 mm (0.000197 to 0.000433 in.)
Maximum 0.025 mm (0.000984 in.)
Connecting rod Maximum bend 0.03 mm (0.00118 in.) per 100 mm (3.94 in.)
Maximum twist 0.15 mm (0.00591 in.) per 100 mm (3.94 in.)
Connecting rod bolt diameter Standard 7.2 to 7.3 mm (0.283 to 0.287 in.)
Minimum 7.0 mm (0.276 in.)
Crankshaft circle runout Maximum 0.03 mm (0.00118 in.)
Crankshaft journal diameter

Standard

No. 3 journal

Mark 3

59.993 to 59.994 mm (2.36192 to 2.36196 in.)

Standard

No. 3 journal

Mark 4

59.991 to 59.992 mm (2.36185 to 2.36189 in.)

Standard

No. 3 journal

Mark 5

59.989 to 59.990 mm (2.36177 to 2.36181 in.)

Standard

No. 3 journal

Mark 6

59.987 to 59.988 mm (2.36169 to 2.36173 in.)

Standard

No. 3 journal

Mark 7

59.985 to 59.986 mm (2.36161 to 2.36165 in.)

Standard

No. 3 journal

Mark 8

59.983 to 59.984 mm (2.36153 to 2.36157 in.)

Standard

No. 3 journal

Mark 9

59.981 to 59.982 mm (2.36145 to 2.36149 in.)

Standard

Other Journal

Mark 0

59.999 to 60.000 mm (2.36216 to 2.36220 in.)

Standard

Other Journal

Mark 1

59.997 to 59.998 mm (2.36208 to 2.36212 in.)

Standard

Other Journal

Mark 2

59.995 to 59.996 mm (2.36200 to 2.36204 in.)

Standard

Other Journal

Mark 3

59.993 to 59.994 mm (2.36192 to 2.36196 in.)

Standard

Other Journal

Mark 4

59.991 to 59.992 mm (2.36185 to 2.36189 in.)

Standard

Other Journal

Mark 5

59.989 to 59.990 mm (2.36177 to 2.36181 in.)

Standard

Other Journal

Mark 6

59.987 to 59.988 mm (2.36169 to 2.36173 in.)
Maximum taper and out-of-round 0.005 mm (0.000197 in.)
Crankshaft crank pin diameter Standard 52.989 to 53.002 mm (2.086 to 2.087 in.)
Maximum taper and out-of-round 0.003 mm (0.000118 in.)
Crankshaft oil clearance

Standard

No. 3 journal

0.030 to 0.044 mm (0.00118 to 0.00173 in.)

Standard

Other journals

0.024 to 0.038 mm (0.000945 to 0.00150 in.)
Maximum 0.10 mm (0.00394 in.)
Cylinder block main journal bore diameter Mark A 64.004 to 64.006 mm (2.51984 to 2.51992 in.)
Mark B 64.007 to 64.008 mm (2.51996 to 2.51999 in.)
Mark C 64.009 to 64.010 mm (2.52003 to 2.52007 in.)
Mark D 64.011 to 64.012 mm (2.52011 to 2.52015 in.)
Mark E 64.013 to 64.014 mm (2.52019 to 2.52023 in.)
Mark F 64.015 to 64.016 mm (2.52027 to 2.52031 in.)
Mark G 64.017 to 64.018 mm (2.52035 to 2.52039 in.)
Mark H 64.019 to 64.020 mm (2.52043 to 2.52047 in.)
Mark J 64.021 to 64.022 mm (2.52051 to 2.52055 in.)

Cylinder block main journal

Bearing Center Wall Thickness

Standard

Mark 1

1.987 to 1.990 mm (0.07823 to 0.07835 in.)

Standard

Mark 2

1.991 to 1.993 mm (0.07839 to 0.07846 in.)

Standard

Mark 3

1.994 to 1.996 mm (0.07850 to 0.07858 in.)

Standard

Mark 4

1.997 to 1.999 mm (0.07862 to 0.07870 in.)

Standard

Mark 5

2.000 to 2.002 mm (0.07874 to 0.07882 in.)
Crankshaft bearing cap bolt diameter Standard 10.76 to 10.97 mm (0.424 to 0.432 in.)
Minimum 10.66 mm (0.420 in.)
No. 1 balanceshaft main journal diameter

Standard

A

37.969 to 37.985 mm (1.4948 to 1.4955 in.)

Standard

B

37.449 to 37.465 mm (1.4744 to 1.4750 in.)
No. 1 balanceshaft bearing inside diameter

Standard

A

38.025 to 38.045 mm (1.4970 to 1.4978 in.)

Standard

B

37.525 to 37.545 mm (1.4774 to 1.4781 in.)
No. 1 balanceshaft oil clearance

Standard

A

0.040 to 0.076 mm (0.00157 to 0.00299 in.)

Standard

B

0.060 to 0.096 mm (0.00236 to 0.00378 in.)
Maximum 0.15 mm (0.00591 in.)
No. 2 balanceshaft main journal diameter

Standard

A

37.969 to 37.985 mm (1.4948 to 1.4955 in.)

Standard

B

37.449 to 37.465 mm (1.4744 to 1.4750 in.)
No. 2 balanceshaft bearing inside diameter

Standard

A

38.025 to 38.045 mm (1.4970 to 1.4978 in.)

Standard

B

37.525 to 37.545 mm (1.4774 to 1.4781 in.)
No. 2 balanceshaft oil clearance

Standard

A

0.040 to 0.076 mm (0.00157 to 0.00299 in.)

Standard

B

0.060 to 0.096 mm (0.00236 to 0.00378 in.)
Maximum 0.15 mm (0.00591 in.)