BACK DOOR GLASS INSTALLATION


  1. CLEAN BACK DOOR GLASS


    1. B007SPXE02

      Using a scraper, remove the spacers, moulding and adhesive from the back door glass.

    2. Clean the outer edge of the back door glass with non-residue solvent.

      Note


      • Do not touch the back door glass surface after cleaning it.

      • Even if using new back door glass, clean the back door glass with non-residue solvent.

  2. CLEAN VEHICLE BODY


    1. B007RBPE13
      Text in Illustration
      *1 Adhesive
      *2 Vehicle Body

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.

  3. INSTALL BACK WINDOW GLASS CLIP LH


    1. B007R56E05
      Text in Illustration
      *1 Back Window Glass Clip LH
      *a Backside

      Apply Primer G to the glass where the clip will be installed.

      Tech Tips

      If primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    2. Install new clip onto the back door glass as shown in the illustration.

  4. INSTALL BACK WINDOW GLASS CLIP RH


    1. B007R56E06
      Text in Illustration
      *1 Back Window Glass Clip RH
      *a Backside

      Apply Primer G to the glass where the clip will be installed.

      Tech Tips

      If primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    2. Install a new clip onto the back door glass as shown in the illustration.

  5. INSTALL BACK DOOR GLASS NO. 1 SPACER


    1. B007R56E07
      Text in Illustration
      *1 Back Window Glass No. 1 Spacer
      *a Backside

      Apply Primer G to the glass where the spacers will be installed.

      Tech Tips

      If primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    2. Install 2 new spacers onto the back door glass as shown in the illustration.

  6. INSTALL BACK WINDOW GLASS NO. 2 SPACER


    1. B007R56E08
      Text in Illustration
      *1 Back Window Glass No. 2 Spacer LH
      *a Backside

      Apply Primer G to the glass where the spacers will be installed.

      Tech Tips

      If primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    2. Install 2 new spacers onto the back door glass as shown in the illustration.

  7. INSTALL BACK DOOR GLASS


    1. B007QNDE02
      Text in Illustration
      *A CORRECT
      *B INCORRECT
      *1 Primer M
      *2 Adhesive

      Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Note


      • B007RCPE02

        Allow the Primer M to dry for 3 minutes or more.

      • Do not apply Primer M to the adhesive.

      • Throw away any leftover Primer M.

      • Do not apply too much Primer M.

    2. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.

      B007UW0E04
      Text in Illustration
      *1 Adhesive *2 Adhesive Center Line
      *a Backside - -

      Tech Tips

      If Primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    3. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent
    4. B007QC5E02
      Text in Illustration
      *1 Primer M

      Cut off the tip of cartridge nozzle as shown in the illustration.

      Specification
      Area Measurement
      a 12.0 mm (0.472 in.)
      b 8.0 mm (0.315 in.)

      Tech Tips

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame
      35°C (95°F) 15 minutes
      20°C (68°F) 1 hour 40 minutes
      5°C (41°F) 8 hours

    5. Load the sealer gun with the cartridge.

    6. Apply adhesive to the back door glass as shown in the illustration.

      B007TJVE02
      Text in Illustration
      *a Backside - -
      Specification
      Area Measurement
      a 12.0 mm (0.472 in.)
      b 8.0 mm (0.315 in.)
      c 13.0 mm (0.511 in.)

    7. Install the back door glass to the vehicle body.


      1. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Note


        • Check that the spacers are attached to the vehicle body correctly.

        • Check that the vehicle body and back door glass have a small gap between them.

      2. Hold the back door glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  8. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  9. INSTALL EMERGENCY HAMMER CAUTION PLATE (w/ Emergency Hammer Caution Plate)


    1. Ifor Type A:


      1. Install the emergency hammer caution plate as shown in the illustration.

        B007OGYE01
        Text in Illustration
        *1 Ceramic Line *2 Edge of Dam
        *a Backside - -

    2. Ifor Type B:


      1. Install the emergency hammer caution plate as shown in the illustration.

        B007W7ME01
        Text in Illustration
        *1 Ceramic Line *2 Ceramic Notch
        *a Backside - -

    3. Remove the peeling paper.

  10. INSTALL REAR WIPER MOTOR ASSEMBLY


    1. B007OY7E01

      Install the grommet as shown in the illustration.

    2. B007OF3E01

      Install the rear wiper motor with the 3 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Install the clamp and connect the connector.

  11. INSTALL BACK DOOR TRIM BOARD ASSEMBLY UPPER


    1. w/o Rear Wiper:

      Click here

    2. w/ Rear Wiper:

      Click here

    3. for Wide Body:

      Click here

  12. INSTALL REAR WIPER LINK PIVOT WASHER NO.1


    1. B007U5ME02

      Install the rear No.1 wiper link pivot washer from the outside of the vehicle with the installation mark at the top.

    2. B007U5O

      Using the socket wrench (27 mm), install the lock nut.

      Torque:
      12 N*m  { 120 kgf*cm, 9 ft.*lbf }

      Note

      Do not damage the glass.

  13. INSTALL REAR WIPER SHAFT COVER

  14. INSTALL REAR WIPER ARM


    1. B007P9IE03

      Operate the wiper, and stop the rear wiper motor at the automatic stop position.

    2. Clean the wiper arm serrations.

    3. Clean the wiper pivot serrations with a wire brush (when reinstalling).

    4. B007TFPE01

      Install the rear wiper arm and blade assembly with the nut at the position as shown in the illustration.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

      Tech Tips

      Hold the arm hinge by hand to fasten the nut.

    5. Operate the rear wiper while spraying water or washer fluid on the windshield. Make sure that the wipers function properly and there is no interference with the vehicle body.