FRONT BRAKE REASSEMBLY

PROCEDURE


  1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG


    1. Temporarily install the front disc brake bleeder plug to the front disc brake cylinder assembly.

      Tech Tips

      Fully tighten the front disc brake bleeder plug after bleeding the system.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP


    1. Install the front disc brake bleeder plug cap to the front disc brake bleeder plug.

  3. INSTALL PISTON SEAL


    1. A001Y0DC02
      B008MCV Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the entire circumference of a new piston seal.

    2. A001SNPC01
      *1 Piston Seal
      *2 Front Disc Brake Cylinder Assembly

      Install the piston seal to the front disc brake cylinder.

      Note

      Securely install the piston seal into the groove of the front disc brake cylinder.

  4. INSTALL FRONT DISC BRAKE PISTON


    1. A001SRZC01
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      B008MCV Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

    2. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston.

    3. Install the cylinder boot to the front disc brake piston.

      Note

      Securely install the cylinder boot into the groove of the front disc brake piston.

    4. Install the front disc brake piston to the front disc brake cylinder assembly.

      Note

      Do not forcibly install the front disc brake piston into the front disc brake cylinder.

  5. INSTALL CYLINDER BOOT


    1. A001VR8C01
      *1 Cylinder Boot

      Using SST and a hammer, install the cylinder boot to the front disc brake cylinder.

      SST
      09550-00032

      Note


      • Securely install the cylinder boot into the groove of the front disc brake cylinder assembly.

      • Do not damage the cylinder boot.