HV BATTERY INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 HYBRID BATTERY PACK WIRE


    1. Install the No. 2 hybrid battery pack wire with the 2 clamps.

  2. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    Click here

  3. INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the No. 2 hybrid battery shield sub-assembly with the 4 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A005BTI

      Install the electric vehicle battery plug assembly with the bolt as shown in the illustration.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    3. Connect the connector.

      Note

      Make sure that the connector is connected securely.

    4. Connect the clamp.

    5. Connect the connector and clamp.

      Note

      Make sure that the connector is connected securely.

  4. INSTALL BATTERY SMART UNIT

    Click here

  5. INSTALL NO. 2 HYBRID VEHICLE BATTERY COVER PANEL LH

    CAUTION:

    Wear insulated gloves.


    1. Install the No. 2 hybrid vehicle battery cover panel LH with the 4 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the connector.

  6. INSTALL HV BATTERY

    CAUTION:

    Wear insulated gloves.

    Note


    • Insulate the removed connectors and terminals with insulating tape.

    • Since the HV battery is very heavy, 2 people are needed to remove the HV battery.

    • Use cardboard or other similar material to protect the HV battery and vehicle body from damage.

    • When moving the hybrid battery, make sure to use an engine lifter.


    1. A005ALDE02
      Text in Illustration
      *1 Guide Pin
      *2 Front Hybrid Battery Guide
      *3 Rear Hybrid Battery Guide

      Insert the guide pins into the front hybrid battery guide and rear hybrid battery guide to temporarily install the HV battery in the vehicle.

      Note

      Take care not to deform the guide pins.

    2. Install the HV battery to the vehicle with the 6 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    3. Install the floor carpet to the HV battery.

    4. Connect the 2 connectors to the battery smart unit.

  7. INSTALL NO. 4 HYBRID BATTERY INTAKE DUCT


    1. Install the No. 4 hybrid battery intake duct with the 2 clips.

  8. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. Install the No. 1 hybrid battery exhaust duct with the 2 clips.

  9. CONNECT FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. Using an insulated tool, connect the frame wire with the 3 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note

      Be sure to connect the frame wires to the correct terminals.

  10. INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Connect the 4 connectors to the battery smart unit.

    2. Check high voltage cable connection condition.


      1. Check that each wire harness is being installed securely.

        A005AZQE01
        Text in Illustration
        *1 Frame Wire *a Front of Vehicle

        Note


        • Be sure to connect the frame wire to the correct terminals as shown in the illustration.

        • The connectors should be connected securely.

        • The nuts should be fastened securely.

    3. Install the No. 1 hybrid battery shield sub-assembly with the 4 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Connect the 2 clamps and electrical key oscillator clamp.

  11. INSTALL CONSOLE BOX ASSEMBLY

    Click here

  12. INSTALL FRONT NO. 2 CONSOLE BOX INSERT

    Click here

  13. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

    Click here

  14. INSTALL CENTER FLOOR CARPET COVER LH

    Click here

  15. INSTALL CENTER FLOOR CARPET COVER RH

    Click here

  16. INSTALL FRONT SEAT ASSEMBLY RH


  17. INSTALL SERVICE PLUG GRIP

    Click here

  18. PERFORM UTILITY

    Note

    Perform "Battery Status Info Update" after replacing the malfunctioning HV battery Click here.