REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE

  1. REMOVE DECK BOARD ASSEMBLY

    Click here

  2. REMOVE BATTERY SERVICE COVER

    Click here

  3. PRECAUTION

    Note:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work.

    Click hereClick hereClick hereClick here

  4. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click hereClick hereClick here

  5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

    1. B337368

      Using a moulding remover, detach the 2 clips, 5 claws and 2 guides and remove the rear power window regulator switch assembly with rear door armrest base panel.

    2. Disconnect the connector.

    3. w/ Seat Heater System:

      Disconnect the connector.

  6. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

    Click here

  7. REMOVE REAR SEAT HEATER SWITCH (w/ Seat Heater System)

    Click here

  8. REMOVE DOOR ASSIST GRIP COVER LH

    1. B337369

      Using a moulding remover, detach the 5 claws, 2 clips and guide and remove the door assist grip cover LH.

  9. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH

    1. B337370

      Detach the 3 claws and remove the rear door inside bezel plug LH.

  10. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

    1. B337371

      Remove the 3 screws.

    2. Detach the 8 clips and remove the rear door trim board sub-assembly LH.

    3. B337372

      Disengage the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH from the 2 clamps.

    4. Disconnect the rear door lock remote control cable and rear door inside locking cable LH.

  11. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH

    1. B337373

      Detach the 2 claws and guide and remove the rear door inside handle sub-assembly LH.

  12. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH

    1. B337374

      Raise the 6 claws of the rear door inner glass weatherstrip LH as shown in the illustration, and then remove the rear door inner glass weatherstrip LH from the rear door trim board sub-assembly LH.

  13. REMOVE REAR SPEAKER ASSEMBLY (w/ Speaker)

    Click here

  14. REMOVE REAR DOOR SPEAKER COVER (w/o Speaker)

    1. B338207

      Disconnect the connector.

    2. Put a 4 mm (0.157 in.) drill bit into a drill.

    3. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill as shown in the illustration.

      Note:

      Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    4. Lightly press the drill against the 3 rivets, drill off the flanges of the 3 rivets and remove the rear door speaker cover.

      B337336C02
      Table 1. Standard

      Area

      Specified Condition

      A

      5 mm (0.197 in.)
      CAUTION:

      Be careful of the drilled rivet as it may become hot.

      Note:

      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Do not pry the rivet with the drill because this may cause damage to the installation holes of the rivet or the drill bit.

    5. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.

  15. REMOVE REAR DOOR SERVICE HOLE COVER LH

    1. B338200

      Disconnect the connector of the rear door lock assembly LH.

    2. Pull out the rear door lock remote control cable LH, rear door inside locking cable LH and wire harness from the rear door service hole cover LH, and then remove the rear door service hole cover LH.

      Tip:

      Remove any remaining butyl tape from the rear door panel.

  16. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

    1. Temporarily install the rear power window regulator switch assembly with rear door armrest base panel.

    2. Connect the cable to the negative (-) auxiliary battery terminal.

    3. Move the rear door window regulator sub-assembly LH so that the rear door glass channel can be seen.

    4. Disconnect the cable from the negative (-) auxiliary battery terminal.

      Note:

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click hereClick hereClick here

    5. Remove the rear power window regulator switch assembly with rear door armrest base panel.

    6. B337376

      Remove the screw and 2 bolts.

    7. B338210

      Remove the rear door window division bar sub-assembly LH together with the rear door glass run as shown in the illustration.

    8. Remove the rear door window division bar sub-assembly LH from the rear door glass run LH.

  17. REMOVE REAR DOOR QUARTER WINDOW GLASS LH

    1. B337379

      Remove the rear door quarter window glass LH.

  18. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP LH

    1. B337380

      Remove the rear door quarter window weatherstrip LH from the rear door quarter window glass LH.

  19. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

    1. B337381

      Remove the rear door glass sub-assembly LH from the rear door window regulator sub-assembly LH as shown in the illustration.

      Note:

      Do not damage the door glass.

  20. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY LH

    1. B337382C02

      *1

      Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly LH.

      Tip:

      Tape the screwdriver tip before use.

  21. REMOVE REAR DOOR GLASS CHANNEL FILLER

    1. B337383

      Remove the rear door glass channel filler.

  22. REMOVE REAR DOOR GLASS RUN LH

    1. B337378

      Remove the front side of the rear door glass run LH.

  23. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

    1. B337384C06

      *1

      Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note:

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator sub-assembly LH may fall and become damaged.

    3. Remove the 3 bolts and rear door window regulator sub-assembly LH.

    4. Remove the temporary bolt from the rear door window regulator sub-assembly LH.

  24. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

    Click here

  25. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH

    Click here

  26. REMOVE REAR DOOR WITH MOTOR LOCK ASSEMBLY LH

    Click here

  27. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    1. B338208C02

      *A

      w/o Double Locking System

      *B

      w/ Double Locking System

      Detach the claw and open the cover.

    2. B337388C02

      *A

      w/o Double Locking System

      *B

      w/ Double Locking System

      Remove the rear door lock remote control cable LH.

  28. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    1. B338209C02

      *A

      w/o Double Locking System

      *B

      w/ Double Locking System

      Detach the 3 claws and open the cover.

    2. B337389C02

      *A

      w/o Double Locking System

      *B

      w/ Double Locking System

      Remove the rear door inside locking cable assembly LH.

  29. REMOVE REAR DOOR LOCK CHILD PROTECTION COVER LH

    1. B337390

      Remove the rear door lock child protection cover LH.

  30. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH

    1. B337391

      Using a T30 "TORX" socket wrench, loosen the screw and remove the rear door outside handle cover LH.

  31. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

    1. B338206

      Pull and hold the release plate of the rear door outside handle frame sub-assembly LH as shown in the illustration.

      Tip:

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. B337392

      Remove the rear door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow shown in the illustration.

  32. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

    1. B337393

      Detach the 3 claws and remove the rear door front outside handle pad.

  33. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

    1. B337394

      Detach the 2 claws and remove the rear door rear outside handle pad.

  34. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

    1. B338205C03

      *A

      Inside

      *B

      Outside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly LH to detach the claw of the rear door outside handle frame sub-assembly LH, and then remove it.

  35. REMOVE REAR DOOR CHECK ASSEMBLY LH

    1. B337398

      Remove the 3 bolts and rear door check assembly LH.

  36. REMOVE REAR DOOR WEATHERSTRIP LH

    1. B337399

      Detach the 19 clips and remove the rear door weatherstrip LH.

  37. REMOVE REAR DOOR FRAME GARNISH LH

    1. B337397

      Detach the claw and remove the rear door frame garnish LH.

  38. REMOVE DOOR WINDOW FRAME MOULDING CLIP

    Click here

  39. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH

    Click here

  40. REMOVE REAR DOOR OUTSIDE STRIPE LH

    Click here

  41. REMOVE REAR DOOR LOWER OUTSIDE STRIPE LH

    Click here

  42. REMOVE REAR DOOR OUTSIDE MOULDING LH

    Click here

  43. REMOVE REAR DOOR PANEL CUSHION

    1. B337400

      Detach the 2 claws and remove the rear door panel cushion.