QUARTER WINDOW GLASS INSTALLATION

PROCEDURE


  1. CLEAN QUARTER WINDOW ASSEMBLY


    1. Clean the outer edges of the quarter window assembly with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass or clips.

  2. INSTALL QUARTER WINDOW ASSEMBLY


    1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.

      A005BCRE03
      Text in Illustration
      *1 Primer M *2 Brush
      *3 Adhesive *4 Edge of Curved Surface
      *a CORRECT *b WRONG

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

    2. Using a brush or a sponge, apply Primer G to the contact surface of a new quarter window assembly.

      A005BP1E01
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Adhesive Center
      *3 Ceramic Notch - -
      Area Dimension
      a 11.0 mm (0.433 in.) or more
      b 13.0 mm (0.512 in.) or more
      c 21.0 mm (0.827 in.) or more
      d 12.3 mm (0.484 in.) or more

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

      Note


      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A0059UOE03

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the quarter window glass as shown in the illustration.

        A005DAOE01
        Text in Illustration
        *A Back Side - -
        *1 Adhesive *2 Adhesive Center
        *3 Ceramic Notch - -
        Standard Dimension
        Area Dimension
        a 4.0 mm (0.157 in.)
        b 6.4 mm (0.252 in.)
        c 6.0 mm (0.236 in.)
        d 8.0 mm (0.315 in.)
        e 5.3 mm (0.209 in.)

    4. Install a new quarter window assembly to the vehicle body.


      1. Engage the 3 clips to install the quarter window glass assembly.

      2. Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      3. Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      4. Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY

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  5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY

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  6. INSTALL NO. 2 ROOM LIGHT ASSEMBLY (for LH Side)

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  7. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY (for Lower Side)

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  8. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY

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  9. INSTALL NO. 2 CUP HOLDER (for LH Side)

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  10. INSTALL NO. 1 CUP HOLDER (for RH Side)

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  11. INSTALL FRONT DECK SIDE TRIM COVER

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  12. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY

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  13. INSTALL NO. 1 DECK TRIM COVER

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  14. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP

    for LH Side Click here

    for RH Side Click here

  15. INSTALL REAR DOOR SCUFF PLATE

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  16. INSTALL BACK DOOR SCUFF PLATE

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  17. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

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  18. INSTALL DECK FLOOR BOX RH

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  19. INSTALL REAR DECK FLOOR BOX

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  20. INSTALL NO. 1 DECK BOARD

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  21. INSTALL NO. 2 DECK BOARD

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  22. INSTALL DECK BOARD ASSEMBLY

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  23. INSTALL REAR NO. 2 SEAT ASSEMBLY

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