CLUTCH MASTER CYLINDER INSTALLATION

PROCEDURE

  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (for LHD)

    1. Install the clutch master cylinder bracket.

    2. Install the clutch master cylinder assembly to the body with the 2 nuts.

      17.5 N*m

      178 kgf*cm

      13 ft.*lbf

    3. C274630C01
      V100135

      MP grease

      Apply MP grease to the contact surfaces between the clutch master cylinder push rod clevis with hole pin and clutch master cylinder push rod clevis bushing.

    4. Connect the clutch master cylinder push rod clevis to the clutch pedal sub-assembly with the clutch master cylinder push rod clevis with hole pin.

      Tip:

      Install the clutch master cylinder push rod clevis with hole pin from the right side of the vehicle.

    5. Install the clip to the clutch master cylinder push rod clevis with hole pin.

  2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (for RHD)

    1. C274602C04
      V100135

      MP grease

      Install the clutch master cylinder bracket.

    2. Apply MP grease to the sliding portions of the clutch master cylinder push rod clevis and clutch pedal sub-assembly.

    3. Install the clutch master cylinder push rod clevis to the cutout of the clutch pedal sub-assembly from the left side of the vehicle and push it downward.

    4. Install the clutch master cylinder assembly to the boby with the 2 nuts.

      17.5 N*m

      178 kgf*cm

      13 ft.*lbf

      Note:

      Check that the push rod cannot be turned 30° or more in order to confirm that the clevis is securely engaged in the pedal.

  3. CONNECT CLUTCH LINE

    C193227

    1. Using a 10 mm union nut wrench, connect the clutch line.

      15.2 N*m

      155 kgf*cm

      11 ft.*lbf

      Note:

      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).

      • Use the torque value compensation formula to calculate the torque value for use when a torque wrench is combined with a tool such as a union nut wrench.

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  4. INSTALL CLUTCH RESERVOIR TUBE

    1. Connect the clutch reservoir tube to the clutch master cylinder assembly with the clip.

  5. INSTALL BRAKE BOOSTER ASSEMBLY (for LHD)

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  6. FILL RESERVOIR WITH BRAKE FLUID

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  7. BLEED CLUTCH LINE (for EC60)

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  8. BLEED CLUTCH LINE (for EC61)

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  9. BLEED CLUTCH LINE (for EC69)

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  10. BLEED CLUTCH LINE (for EA66)

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  11. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

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  12. INSPECT FOR FLUID LEAK

    Tip:

    Check for leakage in the clutch system.

  13. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY (for LHD)

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  14. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY (for RHD)

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  15. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)

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