OIL COOLER INSTALLATION

PROCEDURE

1. INSTALL TRANSMISSION OIL COOLER

   
   

   1. Temporarily install the transmission oil cooler to the front engine mounting bracket with the 3 bolts.

   2. Tighten the 3 bolts.

      Torque:

      13.5 N*m  { 138 kgf*cm, 10 ft.*lbf }

2. INSTALL WATER BY-PASS HOSE

   
   

   1. Install the No. 5 water by-pass hose and No. 6 water by-pass hose, and slide the 4 clips to secure them.

      

      *1	No. 5 Water By-pass Hose	*2	No. 6 Water By-pass Hose
      *a	2 to 7 mm (0.0788 to 0.2755 in.)	*b	RH Side
      *c	Upper Side	*d	Front Side

   2. Attach the clamp to the No. 5 water by-pass hose.

3. INSTALL OIL COOLER HOSE

   
   

   1. w/ Air Cooled Transmission Oil Cooler:

      
      

      1. Install the oil cooler inlet hose and No. 1 transmission oil cooler hose assembly, and slide the 3 clips to secure them.

         

         *1	No. 1 Transmission Oil Cooler Hose Assembly	*2	Oil Cooler Inlet Hose
         *a	2 to 7 mm (0.0788 to 0.2755 in.)	*b	25°
         *c	130°	*d	Upper Side
         *e	Front Side	*f	No hose clamp claw in this region

         Note

         
         

         • Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

         • Make sure to install the hose clips so that the spool fitting is not overlapped.

   2. w/o Air Cooled Transmission Oil Cooler:

      
      

      1. Install the oil cooler inlet hose and oil cooler outlet hose, and slide the 4 clips to secure them.

         

         *1	Oil Cooler Outlet Hose	*2	Oil Cooler Inlet Hose
         *a	2 to 7 mm (0.0788 to 0.2755 in.)	*b	25°
         *c	130°	*d	Upper Side
         *e	Front Side	*f	No hose clamp claw in this region

         Note

         
         

         • Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

         • Make sure to install the hose clips so that the spool fitting is not overlapped.

      2. Attach the clamp to the oil cooler outlet hose.

4. INSTALL BATTERY BRACKET REINFORCEMENT

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5. INSTALL BATTERY CARRIER ASSEMBLY

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6. INSTALL BATTERY TRAY

7. INSTALL BATTERY

8. INSTALL BATTERY INSULATOR

9. INSTALL BATTERY CLAMP SUB-ASSEMBLY

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10. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

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11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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12. ADD AUTOMATIC TRANSAXLE FLUID

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13. ADD ENGINE COOLANT

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14. INSPECT FOR COOLANT LEAK

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15. ADJUST AUTOMATIC TRANSAXLE FLUID

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16. INSTALL REAR ENGINE UNDER COVER LH

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17. INSTALL NO. 1 ENGINE UNDER COVER

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