DECK(for Smart Cab) ASSEMBLY REPLACEMENT

Tech Tips


  • Use the same procedure for the RH and LH.

  • The procedure listed below is for the LH.

  • The bold lines in the illustration indicate the removal and installation area.

  • The numbers in the illustration indicate the number of welding points.

  • Measure the dimensions of each part according to the body dimension diagram. (See the body dimensions)


  1. REMOVAL

    Symbol Meaning
    A01KY1U Cut with Disc Sander etc.

    1. DECK SIDE PANEL

      A01KXP4

      1. REMOVE DECK SIDE PANEL

        A01KXRL
        A01KXOT
        A01KY6K
        A01KXTB
        A01KY0O
        A01KY6P
        A01KXY3C01
        *A w/o Rear Bumper *B w/ Rear Bumper
        A01KXSB

    2. DECK SIDE FLOOR PANEL

      A01KY52

      1. REMOVE DECK SIDE FLOOR PANEL

        A01KY62

    3. HEADER PANEL

      A01KY0YC01
      *A w/o Deck Guard Frame - -
      A01KY3BC01
      *A w/ Deck Guard Frame - -

      1. REMOVE HEADER PANEL

        A01KXRDC01
        *A w/o Deck Guard Frame *B w/ Deck Guard Frame

    4. DECK FLOOR PANEL

      A01KXOQ

      1. REMOVE DECK FLOOR PANEL

        A01KY4V

  2. INSTALLATION

    Symbol Meaning
    A01KXZ1 Fillet Weld

    1. DECK FLOOR PANEL

      A01KXOQ

      1. INSTALL DECK FLOOR PANEL

        A01KXNW

    2. HEADER PANEL

      A01KY0YC01
      *A w/o Deck Guard Frame - -
      A01KY3BC01
      *A w/ Deck Guard Frame - -

      1. REMOVE HEADER PANEL

        A01KXYOC01
        *A w/o Deck Guard Frame *B w/ Deck Guard Frame

    3. DECK SIDE FLOOR PANEL

      A01KY52

      1. INSTALL DECK SIDE FLOOR PANEL

        A01KXUZ

    4. DECK SIDE PANEL

      A01KXP4

      1. INSTALL DECK SIDE PANEL

        A01KXSF
        A01KY4ZC01
        *A w/o Rear Bumper *B w/ Rear Bumper
        A01KXSS
        A01KY6J
        A01KY34
        A01KY57C01
        *a 10 mm (0.39 in.) *b 5.5 mm (0.22 in.)
        A01KY3Y
        A01KXQH