FUEL SUPPLY PUMP (w/ EGR Cooler) REMOVAL

Note


  • When replacing the fuel supply pump, also replace the injection pipe.

  • After removing the injection pipes and fuel inlet pipe, clean them with a brush and compressed air.


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  2. REMOVE NO. 1 ENGINE UNDER COVER (for 4WD)


    1. Remove the 4 bolts and under cover.

  3. REMOVE NO. 2 ENGINE UNDER COVER (for 4WD)


    1. Remove the 4 bolts and under cover.

  4. LOOSEN FUEL TANK CAP ASSEMBLY

  5. DRAIN FUEL

  6. DRAIN AUTOMATIC TRANSMISSION FLUID

  7. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly Click here.

  8. REMOVE TIMING BELT


    1. Remove the timing belt Click here.

  9. REMOVE FUEL INLET PIPE SUB-ASSEMBLY


    1. A01E02G

      Remove the bolt and clamp.

    2. A01E1CP

      Remove the bolt and oil level gauge guide.

    3. A01E0LTE02

      Using a 17 mm union nut wrench, loosen the union nuts and remove the fuel inlet pipe.

  10. REMOVE SUPPLY PUMP ASSEMBLY


    1. A01DVYA

      Disconnect the 2 fuel hoses.

    2. A01DZOI

      Disconnect the 2 connectors.

    3. A01E0LPE01

      Remove the 4 bolts indicated by the arrows in the illustration.

    4. Remove the No. 2 camshaft timing pulley flange and pump drive shaft pulley.

    5. A01E0MBE02

      Remove the set nut and O-ring while holding the crankshaft pulley by using SST.

      SST
      09213-58013
      09330-00021
    6. A01DXRJ

      Loosen the 2 nuts.

    7. A01DVLSE01

      Using SST, disconnect the pump from the injection gear.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021 )

      Note

      Apply lubricant to the threads and tip of SST (center bolt) before using it.

    8. Remove the 2 nuts and pump.

      Note


      • Do not hold the pump or carry it holding the pipe.

      • The pump must be kept horizontal.

    9. Remove the O-ring.