CLUTCH PEDAL(for LHD) REMOVAL

PROCEDURE

1. REMOVE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)

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2. DISCONNECT CONNECTORS

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3. REMOVE CLUTCH PEDAL SWITCH ASSEMBLY

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4. REMOVE NO. 2 CLUTCH PEDAL SWITCH ASSEMBLY

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5. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

   1. 

      Remove the clip from the clutch master cylinder push rod clevis with hole pin.

   2. Remove the clutch master cylinder push rod clevis with hole pin from the clutch pedal sub-assembly.

6. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY

   1. 

      Remove the 2 nuts, bolt and clutch pedal support sub-assembly from the body.

   2. 

      Remove the nut from the clutch pedal support sub-assembly.

7. REMOVE CLUTCH PEDAL STOPPER BOLT

   1. 

      Remove the clutch pedal stopper bolt from the clutch pedal support sub-assembly.

8. REMOVE PEDAL WITH HOOK SPRING (for 1NR-FE)

   1. Mount the clutch pedal sub-assembly in a soft jaw vise.

      Note:

      Be careful not to damage the clutch pedal sub-assembly in the vise.

   2. 

      *1	Pedal With Hook Spring
      *2	Clutch Pedal Spring Holder
      *3	Turnover Bushing
      *4	Over Center Spring Cap

      Remove the over center spring cap from the clutch pedal sub-assembly.

   3. While the clutch pedal is fully depressed, remove the pedal with hook spring from the clutch pedal sub-assembly and clutch pedal support sub-assembly.

   4. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

   5. Remove the turnover bushing from the clutch pedal sub-assembly.

9. REMOVE PEDAL WITH HOOK SPRING (except 1NR-FE)

   1. Mount the clutch pedal sub-assembly in a soft jaw vise.

      Note:

      Be careful not to damage the clutch pedal sub-assembly in the vise.

   2. 

      *1	Pedal With Hook Spring
      *2	Clutch Pedal Spring Holder
      *3	Turnover Bushing

      While the clutch pedal is fully depressed, remove the pedal with hook spring from the clutch pedal sub-assembly and clutch pedal support sub-assembly.

   3. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

   4. Remove the turnover bushing from the clutch pedal sub-assembly.

10. REMOVE CLUTCH PEDAL SUB-ASSEMBLY

    1. 

       Remove the bolt and nut.

    2. Remove the clutch pedal sub-assembly from the clutch pedal support sub-assembly.

11. REMOVE CLUTCH PEDAL PAD

    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.

12. REMOVE CLUTCH PEDAL BUSHING

    1. 

       Remove the 2 clutch pedal bushings from the clutch pedal sub-assembly.

13. REMOVE NO. 1 CLUTCH PEDAL CUSHION

    1. 

       Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly.

14. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

    1. 

       Using an 8 mm hexagon wrench and a hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.