QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. CLEAN QUARTER WINDOW ASSEMBLY LH


    1. Clean the outer circumference of a new quarter window assembly LH with a non-residue solvent.

      Note


      • Do not touch the quarter window assembly LH surface after cleaning it.

  2. INSTALL QUARTER WINDOW MOULDING LH


    1. Using a brush or sponge, coat the glass primer as shown in the illustration.

      B006AGTC01
      *a Backside - -
      B006E97 Glass Primer - -

    2. Remove the peeling paper from a new quarter window moulding LH.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Install the quarter window moulding LH to the quarter window assembly LH as shown in the illustration.

      B006BGHC01
      *a Backside - -

  3. INSTALL QUARTER WINDOW ASSEMBLY LH


    1. Clean and shape the contact surface of the vehicle body.


      1. B006AN2C02
        *a Vehicle Body
        B006GBM Adhesive

        Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 1.0 to 3.0 mm (0.039 to 0.118 in.)

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave approximately of adhesive on the vehicle body.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

    2. Position the quarter window assembly LH.


      1. Install suction cups to the quarter window assembly LH.

      2. Using a brush or sponge, coat the body primer to the exposed part of the vehicle body.

        Note


        • Do not apply too much primer.

        • Do not apply primer to the adhesive.

        • When applying the primer, take care of the seams of the panel and spot welds.

      3. Using a brush or sponge, coat the glass primer as shown in the illustration.

        Note

        Do not apply too much primer.

        B006EZ2C01
        *a Backside - -
        B006GBM Glass Primer - -
      4. B006AC1C84
        *a Sealer Gun
        *b Nozzle
        B006GBM Adhesive

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a More than 8.0 mm (0.315 in.)
        b More than 6.0 mm (0.236 in.)

      5. Load the sealer gun with the cartridge.

      6. Apply adhesive to the glass as shown in the illustration.

        B006A8ZC01
        *a Backside - -
        B006GBM Adhesive - -
        Standard Dimension
        Area Dimension
        a 6.0 mm (0.236 in.)

    3. Install the quarter window assembly LH to the vehicle body.


      1. B006BDC

        Using suction cups, attach the clip to install the quarter window assembly LH to the vehicle body.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clip are attached to the vehicle body correctly.

      2. Press it in gently along the rim.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a gasket scraper, remove any excess or protruding adhesive.

      4. Hold the quarter window assembly LH using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  4. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

    3. Remove the protective tape and match mark.

  5. INSTALL REAR SIDE WINDOW CURTAIN ASSEMBLY LH


    1. w/o Rear Quarter Pillar Shade:


      1. Install the rear side window curtain assembly LH.

        Click here

    2. w/ Rear Quarter Pillar Shade:


      1. Install the rear side window curtain assembly LH.

        Click here

  6. INSTALL CURTAIN SHIELD AIR BAG ASSEMBLY LH

    Click here

  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  8. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  9. PERFORM DIAGNOSTIC SYSTEM CHECK

    Click here

  10. CHECK SRS WARNING LIGHT

    Click here