3ZR-FAE STARTING SERVICE DATA

Table 1. STARTER ASSEMBLY

Tester Connection

Condition

Specified Condition

Battery positive (+) terminal - Terminal 30

11.5 V

90 A or less

Table 2. STARTER ASSEMBLY (w/ Stop and Start System)

Tester Connection

Condition

Specified Condition

Battery positive (+) terminal - Terminal 30 - Terminal SL2

11.5 V

Below 130 A

Battery positive (+) terminal - Terminal 30

11.5 V

100 A or less

Table 3. STARTER ARMATURE ASSEMBLY

Commutator for runout

Maximum Runout

0.05 mm (0.00197 in.)

Commutator diameter

Standard Diameter

28 mm (1.10 in.)

Minimum Diameter

27 mm (1.06 in.)

Undercut depth

Standard Undercut Depth

0.6 mm (0.0236 in.)

Minimum Undercut Depth

0.2 mm (0.00787 in.)

Table 4. STARTER ARMATURE ASSEMBLY (w/ Stop and Start System)

Commutator for runout

Maximum Runout

0.05 mm (0.00197 in.)

Commutator diameter

Standard Diameter

29 mm (1.14 in.)

Minimum Diameter

28 mm (1.10 in.)

Undercut depth

Standard Undercut Depth

0.7 mm (0.0276 in.)

Minimum Undercut Depth

0.4 mm (0.0157 in.)

Table 5. STARTER BRUSH HOLDER ASSEMBLY

Brush length

Standard Length

14 mm (0.551 in.)

Minimum Length

9 mm (0.354 in.)

Table 6. STARTER BRUSH HOLDER ASSEMBLY (w/ Stop and Start System)

Brush length

Standard Length

14.4 mm (0.567 in.)

Minimum Length

9 mm (0.354 in.)

Brush spring load

Standard Spring Load

22 to 27 N (2 to 3 kgf, 4.9 to 6.1 lbf)

Minimum Spring Load

14 N (1 kgf, 3.1 lbf)