ENGINE UNIT INSTALLATION

PROCEDURE

1. INSTALL IGNITION COIL ASSEMBLY

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2. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

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3. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

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4. INSTALL WATER BY-PASS HOSE

   1. Connect the No. 1 water by-pass hose to the cylinder head sub-assembly, and slide the clip to secure it.

   2. Connect the No. 2 water by-pass hose to the No. 1 water by-pass pipe, and slide the clip to secure it.

5. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET

   1. Using an E6 "TORX" socket wrench, install the 2 stud bolts to the No. 1 compressor mounting bracket.

      9.8 N*m

      100 kgf*cm

      87 in.*lbf

   2. Install the No. 1 compressor mounting bracket with the 4 bolts.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

6. INSTALL COOLER COMPRESSOR ASSEMBLY

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7. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

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8. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

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9. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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10. INSTALL NO. 2 MANIFOLD STAY

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11. INSTALL MANIFOLD STAY

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12. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the engine oil level dipstick guide.

    3. Install the engine oil level dipstick guide with the bolt.

       10 N*m

       102 kgf*cm

       7 ft.*lbf

    4. Install the engine oil level dipstick.

13. INSTALL INTAKE MANIFOLD

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14. CONNECT NO. 2 PCV HOSE

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15. CONNECT WIRE HARNESS

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16. INSTALL FUEL DELIVERY PIPE

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17. CONNECT WIRE HARNESS

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18. CONNECT FUEL TUBE SUB-ASSEMBLY

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19. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY

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