FUEL INJECTOR INSPECTION

PROCEDURE

1. INSPECT FUEL INJECTOR ASSEMBLY

   1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection	Condition	Specified Condition
      1 - 2	20°C (68°F)	11.6 to 12.4 Ω

      If the result is not as specified, replace the fuel injector assembly.

   2. Inspect the fuel injector assembly injection.

      CAUTION:

      Keep the fuel injector assembly away from sparks during the test.

      1. 

         *a	SST (Hose)
         *b	SST (Hose Band)
         *c	SST (Fuel Tube Connector)
         *d	Fuel Pipe (Vehicle Side)

         Connect SST (fuel tube connector) to SST (hose) with SST (hose band), and then connect them to the fuel pipe (vehicle side).

         09268-31014

         09268-41500

         09268-41700

         95336-08070

      2. 

         *a	SST (Hose)
         *b	SST (Hose Band)
         *c	SST (Adapter)
         *d	O-ring
         *e	SST (Clamp)
         *f	Vinyl Tube

         Apply a light coat of gasoline to a new O-ring. Then install the O-ring onto the fuel injector assembly.

         09268-31014

         09268-41110

         09268-41300

         09268-41700

         95336-08070

      3. Connect SST (adapter) and SST (hose) to the fuel injector assembly, and hold the fuel injector assembly and union with SST (clamp).

      4. 

         *a	SST (Tie Band)
         *b	SST (Adapter)
         *c	SST (Clamp)

         Tie SST (clamp) and SST (adapter) together with SST (tie band) as shown in the illustration.

         09268-31014

         09268-41110

         09268-41300

         09268-41800

      5. Install a vinyl tube onto the fuel injector assembly.

         CAUTION:

         Install a suitable vinyl tube onto the fuel injector assembly to prevent fuel from spraying.

      6. Set the fuel injector assembly in a graduated cylinder.

      7. Operate the fuel pump.

         Click here

      8. 

         *a	SST (Wire)
         *b	Connect

         Connect SST (wire) to the fuel injector assembly and the battery for 15 seconds, and measure the injection volume with a graduated cylinder. Test each fuel injector assembly 2 or 3 times.

         09842-30080

         Note:

         Always switch the voltage on and off at the battery side, not the fuel injector assembly side.

         Standard Injection Volume

         Battery Connection	Condition	Specified Condition
         Positive terminal - Ground terminal	Per 15 seconds	60 to 73 cc (3.7 to 4.5 cu. in.)

         Difference between each Fuel Injector Assembly

         13 cc (0.8 cu. in.) or less

         If the result is not as specified, replace the fuel injector assembly.

   3. Check for fuel drop.

      1. In the condition above, disconnect the tester probes of SST (wire) from the battery and check for fuel drop from the fuel injector assembly.

         Standard Fuel Drop

         1 drop or less per 12 minutes

         If the result is not as specified, replace the fuel injector assembly.