BRAKE PEDAL(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL PAD

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. Install the nut to the brake pedal support assembly.

    2. Install the brake pedal support assembly with the 4 nuts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    3. B005ZF3E01
      Text in Illustration
      *a Bolt Width

      Install the brake pedal support assembly to the instrument panel reinforcement with the bolt.

      Bolt Variation Bolt Width
      Bolt A 14 mm (0.551 in.)
      Bolt B 12 mm (0.472 in.)
      Torque:
      for Bolt A
      14 N*m  { 140 kgf*cm, 10 ft.*lbf }
      for Bolt B
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }

      Tech Tips

      Two types of bolts each with a different torque specification are used.

    4. Engage the 2 clamps.

  3. INSTALL PUSH ROD PIN


    1. Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

    2. Install the push rod pin and a new clip to connect the push rod clevis to the brake pedal support assembly.

  4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. B005ZFBE01
      Text in Illustration
      *a Matchmarks

      Align matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft.

    2. Connect the No. 2 steering intermediate shaft assembly to the steering intermediate shaft.

    3. Install the bolt.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }
  6. INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. Install the column hole cover silencer sheet with the 2 clips.

    2. Turn back the floor carpet.

  7. INSTALL BRAKE PEDAL RETURN SPRING


    1. Install the brake pedal return spring to the brake pedal support assembly and push rod pin.

  8. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

  9. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  10. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  11. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  12. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

    Click here

  13. INSTALL CONSOLE BOX ASSEMBLY

    Click here

  14. INSTALL POWER STEERING ECU ASSEMBLY

    Click here

  15. INSPECT AND ADJUST BRAKE PEDAL

    Click here

  16. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

    Click here

  17. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Click here