EXHAUST MANIFOLD INSTALLATION

PROCEDURE

  1. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

    Click here

  2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH

    1. A278839C02

      *1

      Protrusion
      V100135

      Front

      Install a new gasket to the cylinder head.

      Note:

      Be careful of the installation direction.

    2. Temporarily install the exhaust manifold with 6 new nuts.

    3. A295746N01

      Tighten the 6 nuts in the sequence shown in the illustration.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

    4. Connect the air fuel ratio sensor connector.

  3. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    1. Install the No. 2 exhaust manifold heat insulator with the 3 bolts.

      13 N*m

      133 kgf*cm

      10 ft.*lbf

  4. INSTALL NO. 2 MANIFOLD STAY

    1. Install the No. 2 manifold stay with the 3 bolts.

      40 N*m

      408 kgf*cm

      30 ft.*lbf

  5. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

    Click here

  6. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

    1. A278841C02

      *1

      Protrusion
      V100135

      Front

      Install a new gasket to the cylinder head.

      Note:

      Be careful of the installation direction.

    2. Temporarily install the exhaust manifold with 6 new nuts.

    3. A295747N01

      Tighten the 6 nuts in the sequence shown in the illustration.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

    4. Connect the air fuel ratio sensor connector.

  7. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    1. Install the No. 1 exhaust manifold heat insulator with the 3 bolts.

      13 N*m

      133 kgf*cm

      10 ft.*lbf

  8. INSTALL MANIFOLD STAY

    1. Install the manifold stay with the 3 bolts.

      40 N*m

      408 kgf*cm

      30 ft.*lbf

  9. INSTALL FRONT EXHAUST PIPE ASSEMBLY

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  10. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click hereClick here

  11. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  12. INSTALL AIR CLEANER CAP AND HOSE

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  13. INSTALL V-BANK COVER SUB-ASSEMBLY

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  14. INSTALL RADIATOR SUPPORT SEAL UPPER

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  15. INSPECT FOR EXHAUST GAS LEAK

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  16. INSTALL FRONT FENDER APRON SEAL LH

    1. Install the front fender apron seal with the 7 clips.

  17. INSTALL FRONT FENDER APRON SEAL RH

    1. Install the front fender apron seal with the 4 clips.

  18. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL LH

    1. Install the front No. 1 fender apron to frame seal with the 5 clips.

  19. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH

    1. Install the front No. 1 fender apron to frame seal with the 5 clips.