FRONT DRIVE SHAFT ASSEMBLY(for 1KR-FE) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING

   1. Install a new front drive shaft hole snap ring.

      Note:

      Face the end gap of the front drive shaft hole snap ring downward.

2. INSTALL FRONT DRIVE SHAFT ASSEMBLY

   1. Coat the splines of the front drive inboard joint assembly with gear oil.

   2. 

      Align the inboard joint splines, and using a screwdriver and a hammer, install the front drive shaft assembly.

      Note:

      • Face the end gap of the front drive shaft hole snap ring downward.

      • Do not damage the front drive shaft oil seal.

      • Do not damage the front axle inboard joint boot.

      • Make sure to center the front drive shaft assembly during installation to prevent damage to the front drive shaft hole snap ring.

      Tip:

      Confirm whether the front drive shaft assembly is securely driven in by checking the reaction force and sound.

3. CONNECT FRONT DRIVE SHAFT ASSEMBLY

   Click here

4. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

   Click here

5. INSTALL FRONT STABILIZER BAR

   Click here

6. CONNECT TIE ROD END SUB-ASSEMBLY

   Click here

7. INSTALL FRONT DISC

   Click here

8. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

   Click here

9. INSTALL FRONT SPEED SENSOR

   Click here

10. INSTALL FRONT AXLE SHAFT NUT

    1. Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.

       Note:

       • Be sure to perform this work even when using a new front drive shaft assembly.

       • Keep the threaded parts free of oil and foreign matter.

    2. Using a 30 mm socket wrench, install the front axle shaft nut.

       216 N*m

       2203 kgf*cm

       159 ft.*lbf

       Tip:

       Keep depressing the brake pedal to prevent the drive shaft from rotating.

    3. 

       Using a chisel and a hammer, stake the front axle shaft nut.

11. FULLY TIGHTEN HEXALOBULAR SCREW

    Click here

12. ADD MANUAL TRANSAXLE OIL (for Manual Transaxle)

    for C550:Click here

    for C551:Click here

13. INSPECT MANUAL TRANSAXLE OIL (for Manual Transaxle)

    for C550:Click here

    for C551:Click here

14. ADD MANUAL TRANSAXLE OIL (for Multi-Mode Manual Transaxle)

    Click here

15. INSPECT MANUAL TRANSAXLE OIL (for Multi-Mode Manual Transaxle)

    Click here

16. INSPECT FOR OIL LEAK

17. INSTALL FRONT WHEEL

    Click here

18. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here

19. CHECK FOR SPEED SENSOR SIGNAL

    Click here