РАДИАТОР СНЯТИЕ

PROCEDURE


  1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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  2. DRAIN ENGINE COOLANT

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  3. REMOVE RADIATOR SIDE DEFLECTOR

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  4. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

  5. REMOVE NO. 1 RADIATOR AIR GUIDE


    1. B003P0X

      Remove the 4 clips and No. 1 radiator air guide.

      Note

      Do not reuse the clip.

  6. REMOVE NO. 4 AIR HOSE


    1. B003NZD

      Detach the 2 clamps to disconnect the oil return hose from the No. 4 air hose.

    2. Loosen the 2 hose clamps and remove the No. 4 air hose.

  7. REMOVE NO. 2 AIR TUBE


    1. B003NKC

      Detach the 4 clamps to disconnect the oil return hose from the No. 2 air tube.

    2. Loosen the hose clamp and remove the 2 bolts and No. 2 air tube.

  8. REMOVE NO. 1 RADIATOR HOSE


    1. B003P0E

      Slide the 2 hose clamps and remove the No. 1 radiator hose.

  9. DISCONNECT VANE PUMP OIL RESERVOIR ASSEMBLY


    1. B003OLF

      Detach the clamp to disconnect the pressure feed tube assembly from the fan shroud.

    2. Detach the claw and disconnect the vane pump oil reservoir assembly from the No. 1 oil reservoir bracket as shown in the illustration.

  10. REMOVE NO. 1 OIL RESERVOIR BRACKET


    1. B003QR7

      Remove the 3 bolts and No. 1 oil reservoir bracket.

  11. REMOVE RADIATOR RESERVOIR


    1. B003S5A

      Detach the clamp to disconnect the No. 2 water by-pass hose from the fan shroud.

    2. Slide the hose clamp and disconnect the No. 2 water by-pass hose from the radiator assembly.

    3. B003K9R

      Slide the hose clamp and disconnect the water by-pass hose from the radiator assembly.

    4. Remove the 2 bolts and radiator reservoir.

  12. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transmission)


    1. B003PO8

      Slide the hose clamp and disconnect the No. 1 oil cooler outlet hose from the radiator assembly.

  13. DISCONNECT NO. 1 OIL COOLER INLET HOSE (for Automatic Transmission)


    1. B003KKW

      Detach the clamp to disconnect the No. 1 oil cooler inlet hose from the fan shroud.

    2. Slide the hose clamp and disconnect the No. 1 oil cooler inlet hose from the radiator assembly.

  14. REMOVE FAN SHROUD


    1. B003PN3

      Detach the 6 wire harness clamps.

    2. B003O90

      Loosen the 4 nuts holding the fan with fluid coupling assembly.

    3. Remove the fan and generator V belt.

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    4. B003KF4

      Detach the 2 claws and 2 guides to disconnect the fan shroud from the radiator assembly.

    5. Remove the 4 nuts of the fan with fluid coupling assembly and remove the fan shroud together with the fluid coupling assembly.

      Note

      Do not allow the radiator assembly to interfere with other parts.

    6. Remove the fan pulley from the engine water pump assembly.

  15. DISCONNECT NO. 2 RADIATOR HOSE


    1. B003NXA

      Slide the hose clamp and disconnect the No. 2 radiator hose from the radiator assembly.

  16. REMOVE RADIATOR ASSEMBLY


    1. B003SET

      Remove the 4 bolts.

    2. B003JZY

      Detach the 2 claws and 2 guides to disconnect the cooler condenser assembly from radiator assembly.

      Note


      • Do not allow the radiator assembly to interfere with other parts.

      • Do not apply any excessive force to the cooler condenser assembly and cooler pipe.

    3. Remove the radiator assembly from the vehicle.

  17. REMOVE RADIATOR DRAIN COCK PLUG


    1. Remove the radiator drain cock plug from the radiator assembly.

    2. Remove the O-ring from the radiator drain cock plug.