BRAKE ACTUATOR REMOVAL

PROCEDURE

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note:

    • w/ Navigation System for HDD:

      After the ignition switch is turned off, the HDD navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) battery terminal.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  2. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    1. for 1ZR-FAE:

      Remove the air cleaner case sub-assembly (Click here).

    2. for 2ZR-FAE:

      Remove the air cleaner case sub-assembly (Click here).

  3. REMOVE FUEL FILTER ASSEMBLY (for 1WW)

    1. Remove the fuel filter assembly (Click hereClick here).

  4. DRAIN BRAKE FLUID

    Note:

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  5. DISCONNECT CONNECTOR

    1. C321306E01

      Pull the lock lever upward and disconnect the connector, and then detach the harness clamp.

      Table 1. Text in Illustration

      *A

      for Manual Transaxle

      *B

      for CVT
      Note:

      Be careful not to allow brake fluid to enter the removed connector.

  6. DISCONNECT BRAKE LINE

    1. C321307

      Using a union nut wrench, disconnect the 6 brake lines from the brake actuator.

    2. C321308E01

      Place tags or marks to identify the installation locations of each brake line.

      Table 2. Text in Illustration

      *a

      to front wheel cylinder RH

      *b

      to front wheel cylinder LH

      *c

      to rear wheel cylinder RH

      *d

      to rear wheel cylinder LH

      *e

      from master cylinder

  7. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET

    1. for Manual Transaxle:

      1. C206775

        Detach the 2 tube clamps from the brake actuator bracket and then remove the 2 clamps from the tubes.

        Note:

        The clamps cannot be reused after they are detached from the bracket.

    2. for CVT:

      1. C206776

        Detach the 2 tube clamps from the brake actuator bracket and then remove the 2 clamps from the tubes.

        Note:

        The clamps cannot be reused after they are detached from the bracket.

    3. for Manual Transaxle:

      1. C321309

        Remove the 3 nuts and brake actuator with bracket.

        Note:

        Be careful not to damage the brake tubes and wire harness.

    4. for CVT:

      1. C321310

        Remove the 2 nuts, bolt and brake actuator with bracket.

        Note:

        Be careful not to damage the brake tubes and wire harness.

  8. REMOVE BRAKE ACTUATOR COVER (for 1WW)

    1. C323026

      Remove the brake actuator cover from the brake actuator assembly.