BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE

  1. INSTALL BRAKE BOOSTER GASKET

    1. Install a new brake booster gasket to the brake booster assembly.

  2. INSTALL BRAKE BOOSTER ASSEMBLY

    1. C302704N01

      Install the brake booster assembly with the 4 nuts.

      16 N*m

      163 kgf*cm

      12 ft.*lbf

      Note:
      • Do not apply excessive force to the brake lines.

      • Tighten the 4 nuts in the order shown in the illustration.

    2. for 1KR-FE with Stop and Start System, 1PP:

      1. Connect the connector to the vacuum sensor assembly.

  3. INSTALL PUSH ROD PIN

  4. INSTALL VACUUM HOSE ASSEMBLY

    1. Align the vacuum hose assembly connector with the intake manifold pipe, and push the vacuum hose assembly connector until it makes a "click" sound.

      C302759C01

      *A

      for 1KR-FE

      *B

      for 1PP

      *a

      Vacuum Hose Assembly Connector

      *b

      Intake Manifold Pipe

      V100136

      Push

      V100137

      Pull

    2. After connecting the vacuum hose assembly, check that the intake manifold pipe and vacuum hose assembly connector are securely connected by pulling on them.

    3. Engage the clamp to install the vacuum hose assembly.

    4. Connect the vacuum hose assembly to the brake booster assembly.

  5. INSTALL BRAKE ACTUATOR WITH BRACKET

  6. INSPECT AND ADJUST BRAKE PEDAL