FUEL LID OPENER UNIT REMOVAL

PROCEDURE


  1. PRECAUTION

    for 8AR-FTS:

    Click here

    for 2GR-FKS:

    Click here

  2. REMOVE FUEL LID LOCK WITH MOTOR ASSEMBLY

    Click here

  3. REMOVE REAR WHEEL LH

    Click here

  4. REMOVE REAR WHEEL HOUSE LINER LH


    1. B007Y9C

      Remove the screw.

    2. B007XQ6

      Remove the 2 screws.

    3. B007Y1F

      Remove the 2 grommets.

      Tech Tips

      The grommets need to be replaced with new ones because they will break when they are removed.

    4. B007XZ0

      Remove the clip.

    5. B007Z0D

      Remove the 9 nuts and rear wheel house liner LH.

  5. REMOVE FUEL FILLER OPENING LID ASSEMBLY


    1. B007XFXC02
      B007ZL6 Protective Tape

      Apply protective tape around the fuel filler opening lid sub-assembly as shown in the illustration.

    2. B007ZL5C02
      B007Z37 Remove in this Direction

      Disengage the claw.

    3. Disengage the 4 guides to remove the fuel filler opening lid assembly as shown in the illustration.

  6. REMOVE FUEL TANK CAP ASSEMBLY


    1. B007Y5KC02
      B007Z37 Remove in this Direction

      Remove the fuel tank cap assembly as shown in the illustration.

    2. B007X3I

      Disengage the clamp to remove the fuel tank cap assembly.

  7. REMOVE FUEL FILLER OPENING LID SUB-ASSEMBLY


    1. Remove the fuel inlet box ring as shown in the illustration.

      B007YV4C02
      *1 Fuel Inlet Box Ring - -

    2. Remove the fuel tank filler pipe shield as shown in the illustration.

      B007WWYN02
    3. B007XL7

      Remove the 4 screws.

    4. B007Z3VC02
      B007Z37 Remove in this Direction

      Remove the fuel filler opening lid sub-assembly as shown in the illustration.

    5. Push the fuel tank filler pipe shield and fuel inlet box ring as shown in the illustration.

      B007ZMMC02
      *1 Fuel Inlet Box Ring - -
      *a Push *b Pull

    6. Pull the fuel tank filler pipe shield and fuel inlet box ring as shown in the illustration to remove them as a set.

    7. B007ZZRC02
      *1 Fuel Inlet Box Ring

      Remove the fuel inlet box ring from the fuel tank filler pipe shield.