FUEL PRESSURE PULSATION DAMPER INSTALLATION


  1. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY


    1. Apply a light coat of spindle oil or gasoline to a new O-ring and install it to the fuel pressure pulsation damper.

    2. Install the fuel pressure pulsation damper to the fuel delivery pipe.

    3. A01DXQ7E02

      Install the clip.

  2. INSTALL INTAKE AIR SURGE TANK

    A01E2CQE01

    1. Install a new gasket and the surge tank with the 2 nuts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
    2. Using an 8 hexagon wrench, install the 4 bolts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
    3. A01E0MAE01

      Install the 3 upper bolts which are used to secure the 2 surge tank stays and throttle body bracket.

      Torque:
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }
    4. A01E259E01

      Install the 3 wire harness clamps and hose clamp.

    5. Connect the throttle motor connector.

    6. Connect the 2 VSV connectors.

    7. A01DWN0E01

      Connect the ventilation hose.

    8. A01DZPTE01

      Connect the vapor feed hose assembly.

    9. A01E1BHE01

      Connect the No. 4 water by-pass hose.

    10. A01E06TE01

      Connect the No. 5 water by-pass hose.

  3. INSTALL AIR CLEANER ASSEMBLY

    Torque:
    8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
  4. CONNECT NO. 2 VENTILATION HOSE

    A01DZMIE01
  5. INSTALL V-BANK COVER


    1. Install the cover with the 2 nuts.

      Torque:
      7.5 N*m  { 76.5 kgf*cm, 66 in.*lbf }
  6. CONNECT CABLE TO BATTERY NEGATIVE TERMINAL

  7. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

  8. CHECK FOR FUEL LEAKS


    1. Connect the intelligent tester to the DLC3.


      1. Turn the ignition switch ON.

        Note

        Do not start the engine.

      2. Push the intelligent tester main switch ON.

      3. Select Active Test and enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

    2. Check for fuel leaks.


      1. Check that there are no fuel leaks after performing maintenance anywhere on the fuel system.