MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note:

When the manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.

PROCEDURE

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (for 1ZR-FAE)

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  2. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (for 1ZR-FE)

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  3. REMOVE FRONT ENGINE MOUNTING INSULATOR (for 1ZR-FAE)

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  4. REMOVE FRONT ENGINE MOUNTING INSULATOR (for 1ZR-FE)

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  5. REMOVE REAR ENGINE MOUNTING INSULATOR (for 1ZR-FAE)

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  6. REMOVE REAR ENGINE MOUNTING INSULATOR (for 1ZR-FE)

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  7. REMOVE STARTER ASSEMBLY (for 1ZR-FAE)

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  8. REMOVE STARTER ASSEMBLY (for 1ZR-FE)

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  9. DISCONNECT WIRE HARNESS

    1. C200515

      Disconnect the clamp from the manual transaxle assembly.

    2. Disconnect the back-up light switch assembly connector.

  10. REMOVE MANUAL TRANSAXLE ASSEMBLY

    1. C187765

      Remove the 7 bolts and manual transaxle assembly from the engine assembly.

  11. REMOVE FRONT ENGINE MOUNTING BRACKET

    1. C276879

      Remove the 4 bolts and front engine mounting bracket from the manual transaxle assembly.

  12. REMOVE ENGINE MOUNTING BRACKET LH

    1. C275875C01

      *A

      Type A

      *B

      Type B

      Remove the 4 bolts and engine mounting bracket LH from the manual transaxle assembly.

  13. REMOVE REAR ENGINE MOUNTING BRACKET

    1. C193790

      Remove the 4 bolts and rear engine mounting bracket from the manual transaxle assembly.

  14. REMOVE BLEEDER CLUTCH RELEASE TUBE

    Click here

  15. REMOVE CLUTCH FLEXIBLE HOSE BRACKET

    1. C200881

      Remove the bolt and clutch flexible hose bracket from the manual transaxle assembly.

  16. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  17. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

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  18. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

    Click here

  19. REMOVE WIRE HARNESS CLAMP BRACKET

    1. C187778

      Remove the bolt and wire harness clamp bracket from the manual transaxle assembly.

  20. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

    1. C200883

      Remove the bolt and speedometer driven hole cover sub-assembly from the manual transaxle assembly.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.