REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Click here.

  2. REMOVE DECK BOARD ASSEMBLY

    Click here

  3. REMOVE NO. 1 DECK BOARD

    Click here

  4. REMOVE NO. 2 DECK BOARD

    Click here

  5. REMOVE REAR DECK FLOOR BOX

    Click here

  6. REMOVE DECK FLOOR BOX RH

    Click here

  7. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A005B1H

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug.

  9. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A005DVQ

      Using a moulding remover, disengage the clip, 10 claws and 5 guides.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  10. REMOVE REAR DOOR ARMREST COVER


    1. A005EPR

      Remove the rear door armrest cover.

  11. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A005D77E01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door panel.

    2. A005EC5

      Remove the 2 screws.

    3. Using a clip remover, disengage the 9 clips.

    4. Pull out the rear door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    5. Raise the rear door trim board sub-assembly and disconnect the rear door trim board sub-assembly with the rear door inner glass weatherstrip.

    6. for 8 Speakers:


      1. Disconnect the connector.

    7. A005BYF

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly, and remove the rear door trim board sub-assembly.

  12. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A0059TI

      Disengage the 7 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  13. REMOVE REAR CURTAIN SUB-ASSEMBLY (w/ Rear Door Sunshade)


    1. A005BEQ

      Remove the 9 screws and rear curtain sub-assembly.

  14. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A005EUO

      Using a screwdriver, disengage the 2 claws to remove the rear door inside handle sub-assembly.

  15. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 8 Speakers)

    Click here

  16. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  17. REMOVE REAR DOOR TRIM BRACKET


    1. A005A3X

      Remove the 2 screws and rear door trim bracket.

  18. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A005E77

      Disconnect the 2 connectors.

    2. Remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

  19. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A0059V1

      Remove the bolt, 2 nuts and rear door check assembly.

  20. REMOVE REAR DOOR WEATHERSTRIP


    1. A005B0L

      Using a clip remover, disengage the 20 clips and remove the rear door weatherstrip.

  21. REMOVE REAR DOOR GLASS RUN


    1. A005AIR

      Remove the rear door glass run.

  22. REMOVE REAR DOOR WINDOW GUIDE SUB-ASSEMBLY


    1. A005D6L

      Remove the screw.

    2. Remove the bolt and rear door window guide sub-assembly.

  23. REMOVE REAR DOOR REAR GUIDE SEAL


    1. Remove the 3 screws.

      A005DA7

    2. Remove the rear door rear guide seal as shown in the illustration.

  24. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) auxiliary battery terminal.

    2. Connect the rear power window regulator motor connector.

    3. Connect the rear power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the rear power window regulator switch assembly and rear power window regulator motor connector.

    5. Disconnect the cable from the negative (-) auxiliary battery terminal.

    6. A005CYK

      Remove the 2 bolts and rear door glass sub-assembly as shown in the illustration.

      Note


      • After the bolts are removed, do not allow the door glass to fall.

      • Do not damage the door glass.

  25. REMOVE REAR DOOR POWER WINDOW REGULATOR ASSEMBLY


    1. A0059SRE01
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door power window regulator assembly may fall and cause damage.

    2. Remove the 5 bolts.

    3. Remove the rear door power window regulator assembly.

    4. Remove the temporary bolt from the rear door power window regulator assembly.

  26. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A005CK1

      Using a T25 "TORX" socket wrench, remove the 3 screws and power window regulator motor assembly.

  27. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY


    1. A005AQNE01

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock with motor assembly downward and pull the release plate out of the rear door outside handle frame.

      Text in Illustration
      *1 Release Plate

    3. When reusing the rear door lock with motor assembly:


      1. A005ESC

        Remove the door lock wiring harness seal from the rear door lock with motor assembly.

  28. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    1. A005F2Z

      Using a screwdriver, disengage the claw as shown in the illustration.

    2. A005CKJ

      Remove the rear door lock remote control cable assembly as shown in the illustration.

  29. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    1. A005EFA

      Using a screwdriver, disengage the claw as shown in the illustration.

    2. A005CUO

      Remove the rear door lock remote control cable assembly as shown in the illustration.

  30. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    1. A005CK2

      Using a screwdriver, disengage the 3 claws as shown in the illustration.

    2. A005DI5

      Remove the rear door inside locking cable assembly as shown in the illustration.

  31. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    1. A005BJ7

      Using a screwdriver, disengage the 3 claws as shown in the illustration.

    2. A005C4N

      Remove the rear door inside locking cable assembly as shown in the illustration.

  32. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A005E5L

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw to remove the rear door outside handle cover.

  33. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A005CJ4

      Move the lever in the direction indicated by the arrow in the illustration.

    2. A005CF0

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    3. A0059V3

      Remove the rear door outside handle assembly as shown in the illustration.

  34. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A005CZW

      Disengage the 3 claws to remove the rear door front outside handle pad.

  35. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A005CQY

      Disengage the 2 claws to remove the rear door rear outside handle pad.

  36. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A005D4IE01
      Text in Illustration
      *a Outside
      *b Inside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove the rear door outside handle frame sub-assembly.

  37. REMOVE REAR DOOR PANEL CUSHION


    1. A005DZS

      Disengage the 2 claws to remove the 2 rear door panel cushions.

  38. REMOVE REAR DOOR FRAME GARNISH (w/o Rear Door Sunshade)


    1. A005D6Z

      Disengage the clip to remove the rear door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing the rear door frame garnish.

  39. REMOVE REAR DOOR NO. 2 FRAME GARNISH (w/o Rear Door Sunshade)


    1. A005B42

      Disengage the clip to remove the rear door No. 2 frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing the rear door No. 2 frame garnish.

  40. REMOVE REAR DOOR FRAME GARNISH (w/ Rear Door Sunshade)


    1. A005EEX

      Disengage the clip to remove the rear door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing the rear door frame garnish.

  41. REMOVE REAR DOOR NO. 2 FRAME GARNISH (w/ Rear Door Sunshade)


    1. A005EB3

      Disengage the clip to remove the rear door No. 2 frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing the rear door No. 2 frame garnish.

  42. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  43. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  44. REMOVE NO. 2 BLACK OUT TAPE

    Click here

  45. REMOVE REAR DOOR OUTSIDE STRIPE

    Click here

  46. REMOVE REAR DOOR UPPER OUTSIDE STRIPE

    Click here

  47. REMOVE REAR DOOR LOWER OUTSIDE STRIPE

    Click here