FRONT BRAKE(for 17 inch Front Disc Brake) REMOVAL

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

Note:

  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTCs.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch is turned on. Therefore, even if only brake pads are to be removed and installed, be sure to perform the Disable Brake Control procedure and disconnect the cable from the negative (-) terminal of the auxiliary battery before beginning work.

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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  2. REMOVE DECK BOARD ASSEMBLY

    Click here

  3. REMOVE BATTERY SERVICE COVER

    Click here

  4. DISABLE BRAKE CONTROL

    Click here

  5. REMOVE FRONT WHEEL

    Click here

  6. DRAIN BRAKE FLUID

    Note:

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  7. DISCONNECT FRONT FLEXIBLE HOSE

    1. C306280

      Remove the union bolt and gasket.

    2. Disconnect the front flexible hose from the disc brake cylinder assembly LH.

  8. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH

    1. C306281C01

      *a

      Hold

      *b

      Turn

      Hold the front disc brake cylinder slide pin and remove the 2 bolts and disc brake cylinder assembly LH.

      Note:

      Remove the disc brake cylinder assembly while holding both of the brake pads because the anti-squeal springs may fall off the brake pads.

  9. REMOVE FRONT DISC BRAKE PAD

    1. C306282

      Remove the 2 anti-squeal springs.

    2. C306283

      Remove the 2 front disc brake pads from the front disc brake cylinder mounting LH.

  10. REMOVE FRONT ANTI-SQUEAL SHIM KIT

    1. Remove the 2 No. 1 anti-squeal shims and 2 No. 2 anti-squeal shims from the front disc brake pads.

  11. REMOVE NO. 1 PAD WEAR INDICATOR PLATE

    1. C306284

      Using a screwdriver, remove the 2 No. 1 pad wear indicator plates from the front disc brake pads as shown in the illustration.

  12. REMOVE FRONT NO. 1 DISC BRAKE PAD SUPPORT PLATE

    1. C306285C01

      *1

      Front No. 1 Disc Brake Pad Support Plate

      *2

      Front No. 2 Disc Brake Pad Support Plate

      *3

      Front No. 3 Disc Brake Pad Support Plate

      *4

      Front No. 4 Disc Brake Pad Support Plate

      Remove the 4 front disc brake pad support plates from the front disc brake cylinder mounting LH.

      Note:

      Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that they can be reinstalled to their original position.

  13. REMOVE FRONT NO. 2 DISC BRAKE PAD SUPPORT PLATE

  14. REMOVE FRONT NO. 3 DISC BRAKE PAD SUPPORT PLATE

  15. REMOVE FRONT NO. 4 DISC BRAKE PAD SUPPORT PLATE

  16. REMOVE NO. 2 DISC BRAKE CYLINDER SLIDE PIN

    1. C306287

      Remove the No. 2 disc brake cylinder slide pin from the front disc brake cylinder mounting LH.

  17. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN

    1. C306286

      Remove the front disc brake cylinder slide pin from the front disc brake cylinder mounting LH.

  18. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH

    1. C306288C01

      *a

      Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bush from the No. 2 disc brake cylinder slide pin.

      Tip:

      Tape the screwdriver tip before use.

      Note:

      Do not damage the No. 2 disc brake cylinder slide pin.

  19. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

    1. C306289

      Remove the 2 front disc brake bush dust boots from the front disc brake cylinder mounting LH.

  20. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING LH

    1. C306290

      Remove the 2 bolts and front disc brake cylinder mounting LH from the steering knuckle.

  21. REMOVE FRONT DISC

    1. C165879C02

      *a

      Matchmark

      Put matchmarks on the front disc and axle hub.

    2. Remove the front disc.