ENGINE UNIT COMPONENTS

ILLUSTRATION

A291262C02

*1

COMPRESSOR STAY

*2

COOLER COMPRESSOR ASSEMBLY WITH PULLEY

*3

FAN AND GENERATOR V BELT

*4

GENERATOR ASSEMBLY

V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

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ILLUSTRATION

A271539C01

*1

FUEL HOSE PROTECTOR

*2

FUEL INLET PIPE SUB-ASSEMBLY

*3

FUEL TUBE SUB-ASSEMBLY

*4

INJECTION PIPE SUB-ASSEMBLY

*5

NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

*6

NO. 1 WIRING HARNESS CLAMP BRACKET

*7

NO. 3 FUEL HOSE

*8

NO. 4 FUEL HOSE

*9

VACUUM TRANSMITTING HOSE ASSEMBLY

*10

NO. 2 INJECTION PIPE CLAMP

*11

UNION BOLT

*12

GASKET

*13

CHECK VALVE

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V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

ILLUSTRATION

A273357C01

*1

COMMON RAIL ASSEMBLY

*2

DIESEL THROTTLE BODY ASSEMBLY

*3

DIESEL TURBO PRESSURE SENSOR

*4

EGR VALVE BRACKET

*5

ELECTRIC EGR CONTROL VALVE ASSEMBLY

*6

ENGINE COVER BRACKET

*7

ENGINE OIL LEVEL DIPSTICK GUIDE

*8

GAS FILTER BRACKET

*9

INTAKE MANIFOLD

*10

INTAKE MANIFOLD INSULATOR

*11

NO. 1 GAS FILTER

*12

NO. 2 EGR PIPE SUB-ASSEMBLY

*13

NO. 2 INTAKE MANIFOLD

*14

NO. 6 WATER BY-PASS HOSE

*15

NO. 7 WATER BY-PASS HOSE

*16

NO. 8 WATER BY-PASS HOSE

*17

ENGINE OIL LEVEL DIPSTICK

*18

GASKET

*19

O-RING

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V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

ILLUSTRATION

A273355C01

*1

ENGINE MOUNTING BRACKET

*2

IDLER PULLEY COVER PLATE

*3

NO. 1 IDLER PULLEY SUB-ASSEMBLY

*4

NO. 1 TURBO OIL PIPE

*5

NO. 2 IDLER PULLEY SUB-ASSEMBLY

*6

NO. 3 WATER BY-PASS PIPE

*7

NO. 4 WATER BY-PASS HOSE

*8

NO. 4 WATER BY-PASS PIPE

*9

VACUUM PUMP ASSEMBLY

*10

V-RIBBED BELT TENSIONER ASSEMBLY

*11

WATER BY-PASS HOSE

*12

NO. 2 IDLER PULLEY COVER PLATE

*13

UNION BOLT

*14

GASKET

*15

O-RING

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V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

ILLUSTRATION

A271543C01

*1

DRIVE SHAFT BEARING BRACKET

*2

EXHAUST FUEL ADDITION INJECTOR ASSEMBLY

*3

FUEL INJECTOR SEAL

*4

FUEL SUPPLY PUMP ASSEMBLY

*5

GLOW PLUG ASSEMBLY

*6

NO. 1 CYLINDER BLOCK INSULATOR

*7

NO. 1 NOZZLE HOLDER CLAMP

*8

GLOW PLUG SCREW GROMMET

*9

NO. 1 GLOW PLUG CONNECTOR

*10

NO. 1 SUPPLY PUMP DRIVE COUPLING

*11

O-RING

*12

WASHER

*13

GASKET

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V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

ILLUSTRATION

A271544C01

*1

EGR COOLER WITH PIPE ASSEMBLY

*2

NO. 2 WATER BY-PASS HOSE

*3

GASKET

*4

O-RING

*5

VACUUM HOSE

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V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

ILLUSTRATION

A271545C01

*1

EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

*2

MANIFOLD CONVERTER INSULATOR SUB-ASSEMBLY

*3

MANIFOLD STAY

*4

NO. 2 EXHAUST MANIFOLD STAY

*5

NO. 2 MANIFOLD STAY

*6

NO. 4 MANIFOLD CONVERTER INSULATOR

*7

GASKET

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V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

ILLUSTRATION

A266019C03

*1

EXHAUST MANIFOLD

*2

TURBOCHARGER SUB-ASSEMBLY

*3

NO. 2 TURBO INSULATOR

*4

TURBOCHARGER STAY

*5

COLLAR

*6

TURBOCHARGER WIRE

*7

NO. 2 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

*8

GASKET

*9

NO. 3 WATER BY-PASS HOSE

*10

TURBO OIL OUTLET PIPE

*11

NO. 2 TURBO OIL OTLET PIPE

*12

TURBO OIL OUTLET HOSE

*13

UNION BOLT

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V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

ILLUSTRATION

A271546C01

*1

INJECTOR ASSEMBLY

*2

NO. 1 NOZZLE HOLDER CLAMP

*3

NO. 1 NOZZLE LEAKAGE PIPE

*4

NO. 1 OIL COOLER BRACKET

*5

NO. 2 NOZZLE LEAKAGE PIPE

*6

OIL COOLER ASSEMBLY

*7

OIL PRESSURE SENDER GAUGE ASSEMBLY

*8

UNION BOLT

*9

GASKET

*10

CHECK VALVE

*11

WASHER

*12

O-RING

*13

NOZZLE SEAT

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V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

Precoated part

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ILLUSTRATION

A272241C01

*1

CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY

*2

CYLINDER HEAD COVER SUB-ASSEMBLY

*3

ENGINE COOLANT TEMPERATURE SENSOR

*4

ENGINE OIL LEVEL SENSOR

*5

NO. 2 WATER BY-PASS PIPE

*6

OIL FILLER CAP SUB-ASSEMBLY

*7

WATER INLET HOUSING

*8

NOZZLE HOLDER CLAMP SEAT

*9

CYLINDER HEAD COVER GASKET

*10

GASKET

*11

O-RING

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V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

Precoated part

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ILLUSTRATION

A271587C01

*1

CAMSHAFT POSITION SENSOR

*2

CRANKSHAFT POSITION SENSOR

*3

CRANKSHAFT PULLEY

*4

NO. 2 OIL PAN SUB-ASSEMBLY

*5

OIL FILTER BRACKET

*6

OIL FILTER ELEMENT

*7

OIL PRESSURE SWITCHING VALVE ASSEMBLY

*8

OIL STRAINER SUB-ASSEMBLY

*9

ENGINE WATER PUMP ASSEMBLY

*10

O-RING

*11

GASKET

*12

OIL CHECK VALVE SUB-ASSEMBLY

*13

OIL FILTER CAP

*14

OIL FILTER DRAIN PLUG

V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

Precoated part

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ILLUSTRATION

A271588C01

*1

CHAIN TENSIONER SLIPPER

*2

CRANKSHAFT PULLEY SET CRANKSHAFT KEY

*3

CRANKSHAFT TIMING SPROCKET

*4

FRONT CRANKSHAFT OIL SEAL

*5

NO. 1 CHAIN TENSIONER ASSEMBLY

*6

NO. 1 CHAIN VIBRATION DAMPER

*7

OIL BAFFLE PLATE

*8

OIL PUMP DRIVE GEAR

*9

REAR ENGINE OIL SEAL

*10

TIMING CHAIN COVER SUB-ASSEMBLY

*11

SEAL WASHER

*12

CHAIN SUB-ASSEMBLY

*13

GASKET

*14

O-RING

V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

V100135

MP grease

Precoated part

ILLUSTRATION

A271547C01

*1

CAMSHAFT

*2

CRANKSHAFT TIMING SPROCKET

*3

NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

*4

VALVE LASH ADJUSTER ASSEMBLY

*5

NO. 3 CAMSHAFT BEARING CAP

*6

OIL PIPE SEAT

*7

NO. 1 CAMSHAFT BEARING CAP

*8

NO. 2 CAMSHAFT

*9

NO. 2 CAMSHAFT BEARING CAP

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V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

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ILLUSTRATION

A297543C01

*1

CYLINDER HEAD GASKET

*2

CYLINDER HEAD SUB-ASSEMBLY

*3

CYLINDER HEAD BOLT

*4

PLATE WASHER

V100146

Specified torque: N*m (kgf*cm, ft.*lbf)

Non-reusable part

*T1

for New Bolt:

1st: 50 (510, 37)

2nd: Turn 90°

3rd: Turn 90°

4th: Turn 90°

5th: Loosen 90°

6th: Loosen 90°

7th: Turn 90°

8th: Turn 90°

9th: Turn 90°

for Used Bolt:

1st: 50 (510, 37)

2nd: Turn 90°

3rd: Turn 90°

4th: Turn 90°

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